Zeph11 choke return spring
- moizeau
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Zeph11 choke return spring
Today 08:10
Since rebuilding my carbs a while ago I have had this minor issue. The choke wants to turn itself off. These are Keihin 34mm CVK's. The return spring is mounted on the slider plate (correct location as far as I'm aware) and the other end is looped over carb no.2's vacuum nipple. I can't see anywhere else it could go. It has too much spring tension and the choke control on the handlebar doesn't stay where you want it.
Any ideas?
Cheers
Any ideas?
Cheers
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- hugo
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- '92 Zephyr 750
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Re: Zeph11 choke return spring
Today 08:42 - Today 09:16
I own a '91 Zeph 750. In my case this was the problem; when the 'choke' (enrichener) lever did not want to stay put. ...... The friction pad behind lever in grip switch box had desintegrated.
..The purpose of the friction pad is to resist the return spring tension of the enrichening plungers, at the carbs slider. ..The thing is, as these bikes are getting now really old, the friction pad tends to come apart with age, and thus its effect vs the closing spring diminishes, or disappears.
The bad news is the friction pad was never sold as separate part,..either, you get the whole grip switch box or nothing. New ones are probably un-obtainable by now, and used one (ebay, junk yards), may be in same condition (or about) as yours.
I opened up grip switch box, and built my own pad from an old "ergonomic" toothbrush handle. The hard rubbery ones. I used a Dremel rotary tool with grinding stone to shape it. ..I also had to drill a tiny little socket for the little bitty spring with keeps pressure against lever. .
If this helps,...... Just by opening box, will allow to see if this is the problem.
..The purpose of the friction pad is to resist the return spring tension of the enrichening plungers, at the carbs slider. ..The thing is, as these bikes are getting now really old, the friction pad tends to come apart with age, and thus its effect vs the closing spring diminishes, or disappears.
The bad news is the friction pad was never sold as separate part,..either, you get the whole grip switch box or nothing. New ones are probably un-obtainable by now, and used one (ebay, junk yards), may be in same condition (or about) as yours.
I opened up grip switch box, and built my own pad from an old "ergonomic" toothbrush handle. The hard rubbery ones. I used a Dremel rotary tool with grinding stone to shape it. ..I also had to drill a tiny little socket for the little bitty spring with keeps pressure against lever. .
If this helps,...... Just by opening box, will allow to see if this is the problem.
Last edit: Today 09:16 by hugo.
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- Nessism
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Re: Zeph11 choke return spring
Today 08:48
According to photos of similar carbs on eBay, the return spring does indeed loop over the carb nipple.
Ed
Carb O-ring Kits : www.kzrider.com/forum/14-vendor-forum/62...rburetor-o-ring-kits
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/14-vendor-forum/62...rburetor-o-ring-kits
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- moizeau
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Re: Zeph11 choke return spring
Today 09:10
Thanks both. That makes complete sense Hugo. I may just 'make' the spring weaker, or take it off and see if the slider returns from the handlebar control. I'll re post results. Cheers
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- Wookie58
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Re: Zeph11 choke return spring
Today 09:44
I think without a spring you will get the same symptoms as leaking plungers ?
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
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