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New rebuild after 10 years "deep sleep" mode 10 Mar 2017 01:42 #756306

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Scirocco "The Toolman Taylor" :laugh:
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New rebuild after 10 years "deep sleep" mode 10 Mar 2017 02:20 #756307

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Hello slmjim & Z1BEBE

This bearing puller is out of a real big set in my company metalworking shop.
I can borrow it for private use.

You can buy it on ebay

Kukko: Innenauszieher-Satz 12-46mm +++NEU+++ (4021176013058)
Completed

Tool catalog manufacturer

www.kukko.com/downloads/catalogs/Gesamtk...og_Kukko_EN_2017.pdf

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New rebuild after 10 years "deep sleep" mode 13 Mar 2017 06:14 #756615

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very nice tools.
i have machined my own bearing pullers such as this before to pull cam bearings from h-d twin cam engines.
but,
have never seen sets like these.
thanks for posting.
leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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New rebuild after 10 years "deep sleep" mode 15 Mar 2017 16:01 #756827

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some progress in my project

chain cleaned



swing arm bearings checked and greased (left side bearing have some little marks from the chain force, right side is in really good condition).

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New rebuild after 10 years "deep sleep" mode 15 Mar 2017 16:12 #756828

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with the force of elbow grease, the swing arm get some little polish,(some groves and dots are left but i will do it later).
I hate polishing things because this is one of the few skills i have to learn.
Any advise in polishing aluminum parts are welcome

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New rebuild after 10 years "deep sleep" mode 15 Mar 2017 16:34 #756832

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All in, new front and rear wheel bearings and quick swing arm polish.
sorry for blurry handy pic.



btw, here is the bearing puller set i used.



Michael
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New rebuild after 10 years "deep sleep" mode 16 Mar 2017 06:17 #756873

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your bike is really awesome.:evil:
the lightweight front end,wheels and swinger really transform these old bikes.
nothing like adding lightness,better handling and stopping to widen the smile

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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New rebuild after 10 years "deep sleep" mode 22 Jun 2017 15:42 #765085

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Hello again. I am back to my project bike after 3 month and doing a lot of maintenance on my friends bikes.
I have a slow but step by step progress.
What have i done so far as:
Clean up the electric wiring
Wired George mod, gives you a strong spark, a must have for this old bikes
Rear end with Honda PC37 LED taillight and break light
LED license plate light

Things i have to do for street legal use in Germany
modern speedo and tach, i am undecided what i take, (single or twin instruments) , away suggestions ?
New fork and dust seals (leaking, damn)
Front caliper cleaning with new dust and piston seals
Steering stop adjustment
New or modified head lamp holder
Silencing my good old loud Marving Race pipe.

Some pictures of my progress,

Let´s move it with ABBA stand



My Akront wheels goes ZX-9R




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New rebuild after 10 years "deep sleep" mode 22 Jun 2017 15:52 #765086

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Honda PC37 tail light without license plate light

Rear light



Break light



A closer view

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New rebuild after 10 years "deep sleep" mode 22 Jun 2017 16:04 #765087

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Have to maintenance my Hayabusa front MC for our Mosel River Tour



Cut a cone shaped tube out of an oil can hopper to don´t mess up the new MC seals and for easy in.





First seal and spring


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Last edit: by Scirocco.

New rebuild after 10 years "deep sleep" mode 22 Jun 2017 16:08 #765088

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Piston with second seal

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New rebuild after 10 years "deep sleep" mode 22 Jun 2017 16:17 #765089

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Some daylight shots from the rear end with license plate light

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Last edit: by Scirocco.
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