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Phoenix Fighter 11 Apr 2014 10:31 #628690

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531blackbanshee wrote: i'm not a painted carb guy by any means


.but when done like you are doing if the engine is painted black with polished covers it should all come together nicely,and will look sweet :evil: .
to me the carbs kinda vaguely resemble little engines anyways

keep us posted,

leon



Never thought of that, but you're right! :lol: :lol: :lol:

The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250
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Phoenix Fighter 26 Apr 2014 23:00 #630542

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WOW! So I took my engine out of the frame for this first time. What a @$#%^&*! So I thought that laying the bike on its side was the easy way.
So when I have the fresh paint and powder coat on this will not work. How do you guys remount the engine and not bugger everything up? Remove the head?
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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Phoenix Fighter 27 Apr 2014 06:30 #630551

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kaw-a-holic wrote: How do you guys remount the engine and not bugger everything up? Remove the head?


I use the laying-it-on-the-side method.

Lay the engine on it's right side with a support under the head (wooden block or similar), possibly under the clutch cover as well.

Wrap some protection around the frame tubes - I like to use some foam piping insulation secured with tape or zip ties.

Lower the frame over the engine and insert the larger engine mount bolts.

With the bike still on it's side, loosely install the assembled front end (forks, lower triple and wheel).

Loosely install the swingarm w/rear wheel and the left side rear shock.

Stand the whole thing up and you're ready to proceed, job can be done in less than half an hour without sweating or cussing.
77 KZ 650 B1, 82 GPz 1100 B2.

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Phoenix Fighter 27 Apr 2014 06:59 #630555

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Really? I must be doing something wrong. I had to remove the exhaust studs and oil pan to keep it from binding. Of course my first mistake was thinking I could do it with the forks and swinger still mounted. Thanks for your input.
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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Phoenix Fighter 27 Apr 2014 07:07 #630557

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One man operation.... Remove cylinder & head, (at least head) slides right in from right side of frame... ;)





1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Phoenix Fighter 27 Apr 2014 07:20 #630559

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Thanks OMR I figured that was the way to go.
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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Phoenix Fighter 27 Apr 2014 11:14 #630587

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You shouldn't have to remove anything from the engine. You can do the OMR method for one person, or put the assembled engine in with a 2nd person to help. Just make sure you are only installing and removing the engine from RIGHT side....they aren't meant to go through the left side. I've never tried the 'laying on its side' thing but I might the next time...seems to work well for most.
The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250

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Phoenix Fighter 28 Apr 2014 08:35 #630683

  • 531blackbanshee
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some vinyl tubing will protect the frame.




leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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Last edit: by 531blackbanshee.

Phoenix Fighter 28 Apr 2014 13:07 #630710

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Thanks guys.
Leon TY for the tubing idea, brilliant as usual
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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Phoenix Fighter 31 May 2014 17:44 #634811

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Finally got my head done. Yes it was done right. Found a guy that uses a CNC to cut the seats and valves and he saved me a ton of money.

Before




After






Carbs painted and polished



Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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Phoenix Fighter 02 Jun 2014 19:14 #635082

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Got another little goody in the mail today. No ore guessing how much fuel is in the tank!
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project
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Phoenix Fighter 03 Jun 2014 05:17 #635108

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I had done my carbs the same way! Hope you used a self etching primer first!

Attachment image_2014-06-03.jpg not found

1978 Kz650D
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