80 kz440
- madcap1
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- Nessism
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Re: 80 kz440
14 Aug 2025 15:53
In the "Filebase" here on KZR, you will find the factory 440 service manual for your bike, available for free download. Inside the manual, you will learn that the 440 came with Keihin CV36 carburetors.
These carbs are very similar to the CV34's that were used on many different model 750 bikes. All the O-rings are the same (I have a kit).
Please do NOT attempt to rebuild these carbs by buying some cheap junk china "carb kits". The proper play is to take the carbs apart, clean everything, reuse all the brass jets, and replace the O-rings. It's cheaper that way also.
These carbs are very similar to the CV34's that were used on many different model 750 bikes. All the O-rings are the same (I have a kit).
Please do NOT attempt to rebuild these carbs by buying some cheap junk china "carb kits". The proper play is to take the carbs apart, clean everything, reuse all the brass jets, and replace the O-rings. It's cheaper that way also.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- KzEnormous
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Re: 80 kz440
14 Aug 2025 17:16
1980 Kz 1000 Ltd -
Currently in resurrection
1980 Kz 440 Ltd -
Waiting for attention, possible sale or part out.
1982 Kz 1000 -
Part donater, sale or scrap metal
Currently in resurrection
1980 Kz 440 Ltd -
Waiting for attention, possible sale or part out.
1982 Kz 1000 -
Part donater, sale or scrap metal
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- madcap1
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Re: 80 kz440
14 Aug 2025 17:43
Thank you, I want to use OEM parts only just confused on what carbs I have. Also this bike has been modified to pods runs rough when ideling but mid range and high range is good. Carbs are not marked like the manual states .
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- gd4now
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Re: 80 kz440
14 Aug 2025 18:48
I am not the one to talk about the 400/440 machines. There are several here that know them well/ So I do not have a set up for you. But I do have a question. When you say the carbs are not marked like the manual, what do you mean,?
1977 KZ650 B1
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
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- Nessism
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Re: 80 kz440
14 Aug 2025 19:40
You need the following O-rings...
#71 (qty 2)
#37 (qty 2)
#45 (qty 2)
#68 (qty 2)
#49 (qty 2)
During the rebuild, be sure to remove #48 pilot jets and #46 bleed pipes, and use a small wire through them to make sure the tiny holes are open.
#71 (qty 2)
#37 (qty 2)
#45 (qty 2)
#68 (qty 2)
#49 (qty 2)
During the rebuild, be sure to remove #48 pilot jets and #46 bleed pipes, and use a small wire through them to make sure the tiny holes are open.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- madcap1
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Re: 80 kz440
15 Aug 2025 03:06
The Kawasaki manual says the carbs are marked as what model number they are like cv34 or cv36 I just don't see that on either of my carbs.
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Re: 80 kz440
15 Aug 2025 03:08
These o-rings where do y'all suggest the best place to acquire them?
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- Wookie58
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Re: 80 kz440
15 Aug 2025 03:11From Nessism - see link in his signatureThese o-rings where do y'all suggest the best place to acquire them?
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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Re: 80 kz440
15 Aug 2025 03:13
I also have the problem of my 440 running rich I see alot of topics on running lean but how to correct rich? What would be the things I need to be looking at? Please
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- TexasKZ
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Re: 80 kz440
15 Aug 2025 04:33This is true of nearly all the carbs of that era, even the ones installed at the factory. The model and size will not be stamped on them. The only way to know for sure is to educate yourself on the sometimes very subtle differences, or depend on guidance from somebody who has already done that.The Kawasaki manual says the carbs are marked as what model number they are like cv34 or cv36 I just don't see that on either of my carbs.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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- Nessism
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Re: 80 kz440
15 Aug 2025 04:38 - 15 Aug 2025 04:45
Leaking float needles, maybe. Keihin uses a rubber tip, which can get worn. Real deal Keihin parts are best, but expensive. Keyster are second best. Most others are junk. Also, as always, check fuel level using the clear tube method as described in the factory manual.
For OEM parts, I like Part Shark or Partzilla. Another option, your local Kawasaki dealership.
For OEM parts, I like Part Shark or Partzilla. Another option, your local Kawasaki dealership.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Last edit: 15 Aug 2025 04:45 by Nessism.
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