kz550 engine rebuild questions
- Racewayelko
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kz550 engine rebuild questions
26 Mar 2015 19:57 - 26 Mar 2015 19:58
So I am going to be pulling apart a 81 kz550 engine, is there anything I should look out for? Things I should do while I am inside of it? The motor last ran in the 90s when it was retired for a knock somewhere inside. IIRC my step dad said it was loud at idle. Started after he started speed shifting. But I am going to pull the engine and trans apart. Is there anything to bulletproof this engine? I know about the cam chain tensioner (thanks LoudHVX) Is it worth swapping to a manual? Thanks 
Andrew

Andrew
Keep it rubber side down everyone 
Klx 110, TTr125, TTr250, 1982 kz750-N1 (Spectre), Xt-350 (soon to be the new home of a Kz550 engine
)

Klx 110, TTr125, TTr250, 1982 kz750-N1 (Spectre), Xt-350 (soon to be the new home of a Kz550 engine

Last edit: 26 Mar 2015 19:58 by Racewayelko. Reason: forgot to edit the title
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- Nessism
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Re: kz550 engine rebuild questions
26 Mar 2015 20:42
Starter clutch should be checked closely and crank bearings. Spinning rod bearings is not unheard of with the 550's. Hopefully you won't find any carnage inside.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- Racewayelko
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Re: kz550 engine rebuild questions
26 Mar 2015 20:48
that is my hope, I am planning on using the engine for a frankenbike here in the future and want it to be as sound as can be. Also, do you have any recomendations when it comes to rebuild oils? I am thinking I should call up my local Lucas dealer and see what they have. Thanks again
Andrew
Andrew
Keep it rubber side down everyone 
Klx 110, TTr125, TTr250, 1982 kz750-N1 (Spectre), Xt-350 (soon to be the new home of a Kz550 engine
)

Klx 110, TTr125, TTr250, 1982 kz750-N1 (Spectre), Xt-350 (soon to be the new home of a Kz550 engine

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- Nessism
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Re: kz550 engine rebuild questions
26 Mar 2015 20:52
Rebuild oil? Don't you think you are getting ahead of yourself some?
Shell Rotella is what I recommend. Run the bike for a few hundred miles then torque the head again. Only use OEM Kawasaki gaskets. Some people dump the oil after a few hundred miles but I don't think it's necessary. That's what the filter is for.

Shell Rotella is what I recommend. Run the bike for a few hundred miles then torque the head again. Only use OEM Kawasaki gaskets. Some people dump the oil after a few hundred miles but I don't think it's necessary. That's what the filter is for.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- Racewayelko
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Re: kz550 engine rebuild questions
26 Mar 2015 20:57
keeping my hopes up high and my head down low
even if it doesn't work out in the end it is still a great learning experience for my 16 yr old brother on how an engine works and how a bigger motor goes together

Keep it rubber side down everyone 
Klx 110, TTr125, TTr250, 1982 kz750-N1 (Spectre), Xt-350 (soon to be the new home of a Kz550 engine
)

Klx 110, TTr125, TTr250, 1982 kz750-N1 (Spectre), Xt-350 (soon to be the new home of a Kz550 engine

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