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Fender kit for welder impaired 26 Feb 2006 14:27 #26609

  • DanOz7Five0
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I made a fender eliminator today. I used 1" x 1" x 1/8" aluminum, and some aluminum sheetmetal. I cut it on 2 45s with a mitre box with a carbide blade and notched it to fit over the frame with the same saw.



Then I bent it over the edge of a workbench and mounted it to the frame where the rear fender came across the hoop and some new holes drilled into the hoop.


Then I cut the aluminum sheet to match my plates and attached that and a low profile cateye taillight to the back



I'll take better pics sometime, but Im impressed with myself. Only screwed up once and had to start over with the angle stock. I will probably try to use some of that door bumper trim to cover the edge between the license and the backing plate sometime soon.

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Fender kit for welder impaired 26 Feb 2006 14:59 #26613

  • wireman
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looks goodB)

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Fender kit for welder impaired 26 Feb 2006 15:19 #26617

  • Biquetoast
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Cool!

B)

If I may make a suggestion: how about using some of the flat aluminum to fill in the center of the "eliminator" to prevent stones and road gung from damaging the underside of the duck-bill, and perhaps your seat...
(1.) '75/'76 KZ400D - Commuter
(2.) '78 KZ750B3 Twin - Commuter
(3.) '78 KZ750B3 Twin - Commuter
(4.) '75 KZ400D - Sold
kz750twins.com

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Fender kit for welder impaired 26 Feb 2006 15:25 #26618

  • rstnick
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Nice work, from a fellow welder impaired. B)

I used a piece of heavy plastic (I found in the phone booth :whistle: ) to fill in the open areas.

What are those turn signals off of?

Post edited by: rstnick, at: 2006/02/26 18:26
Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

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Fender kit for welder impaired 26 Feb 2006 15:26 #26619

  • DanOz7Five0
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Biquetoast wrote:

Cool!

B)

If I may make a suggestion: how about using some of the flat aluminum to fill in the center of the "eliminator" to prevent stones and road gung from damaging the underside of the duck-bill, and perhaps your seat...


Good idea, It would help make the bent angle stock stiffer too.

Thanks for the compliments. I think including the light it cost about $25. I have another one to make for my 650 soon too. I might see if I can polish up the aluminum sometime.

I was thinking of someway to make one out of wood since thats where my specialty is, maybe a license plate frame LOL

Post edited by: danoz7five0, at: 2006/02/26 18:29

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Fender kit for welder impaired 26 Feb 2006 15:33 #26622

  • RetroRiceRocketRider
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Wow, that sure came out really nice! B)

Any issues of vibration noise or wear marks to the rear plastic fender after riding it?
Covina, So Calif!
78 KZ650-B2 = SOLD
84 ZN700 LTD = SOLD
84 ZX750 GPz = SOLD
89 GSX1100F Katana = SLEEPING :-/
20 VN1700 Vulcan Vaquero (the Blue Cowboy)
Looking for my next project KZ

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Fender kit for welder impaired 26 Feb 2006 15:40 #26626

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I havent had it out yet. Battery is in the basement still and I have to hook the light up. Guess Im not "done" yet afterall.

Off topic, kid is having a sleepover so I will be driven out of the house really quickly

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Fender kit for welder impaired 26 Feb 2006 18:45 #26661

  • ejshotgun
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Very cool. Always enjoy hearing about someone fabbing something from scratch.
Gives ya a Great feeling knowing you did it on your own.

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Fender kit for welder impaired 26 Feb 2006 18:54 #26663

  • 77KZ650
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nicely done!
07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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Fender kit for welder impaired 26 Feb 2006 18:59 #26665

  • indykaw77
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Good work....Cat's eye lookssharp on there, nice and clean. So...what's them-there turn signals off of, or where'd you get them????? Inquirirng minds want to know.....:P
Kawasaki Motorcycles...because cars lean th wrong way!

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Fender kit for welder impaired 26 Feb 2006 19:05 #26667

  • DanOz7Five0
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indykaw77 wrote:

Good work....Cat's eye lookssharp on there, nice and clean. So...what's them-there turn signals off of, or where'd you get them????? Inquirirng minds want to know.....:P


I really dont remember what they came from. I found them on a wreck at the junkyard last year. There were short stems on them, but I took that off and mounted the signal right to the frame. I found a similar but smaller set on a scooter that Im going to put in front sometime. If I get rich again soon I think I saw some signals that kind of match the taillight that I might put on

Post edited by: danoz7five0, at: 2006/02/26 22:06

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Fender kit for welder impaired 17 Aug 2006 20:20 #70475

  • ScottZ
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Anyway to get the original pics back up on this? I'm really interested i this mod.

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