Left handlebar signal/HighBeam/horn

  • Beckerleg
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Left handlebar signal/HighBeam/horn

12 Sep 2018 07:32
#790763
While repairing my malfunctioning horn ( changed to black painted handlebar and lost ground) I took apart the entire signal/HighBeam/horn switch on the left handlebar. I have now reassembled the switch but have 1 extra plate and screw. Can somebody take a pic of the inside of thier switch so I can figure this out? 1981 Kz750e

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  • Nessism
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Re: Left handlebar signal/HighBeam/horn

12 Sep 2018 08:44
#790767
I rebuilt some of those hand controls before but can't remember the specifics. It may help if you posted some photos instead of us and tell us what specific part you have left over.








[img
P1010495 by nessism , on Flickr
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Re: Left handlebar signal/HighBeam/horn

12 Sep 2018 14:49
#790786


At the top right of the pic you can see a threaded hole but the plate and screw don't fit there ... I can't believe Im stumped by this...

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Re: Left handlebar signal/HighBeam/horn

12 Sep 2018 14:54 - 12 Sep 2018 15:13
#790787
Oh, that switch is different than mine.

Did you try flipping that metal piece over and seeing if it will fit then? Looks like the tab that stick up (the part of the piece that the screw head is touching) is supposed to face up and hold the wires against the body of the switch.
Last edit: 12 Sep 2018 15:13 by Nessism.
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Re: Left handlebar signal/HighBeam/horn

12 Sep 2018 17:33
#790794
I tried everything...have all of the switches functioning correctly so I'm just going to assume this plate and screw came from the 4th dimension and hope this doesn't drive me :silly:

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  • JR
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Re: Left handlebar signal/HighBeam/horn

12 Sep 2018 17:46
#790797
It's to dark at the moment but in the morning I can take a look at mine 1980 KZ750E1 and post some photos. Not sure if they will be useful though as I see that the 1980 E1 and 1981 E2 LH switchgear have slightly different part numbers . 1980 = 46091-1048 & 1981 = 46091-1094. My switchgear is a lot plainer looking than Nessism's and definitely not as clean .

If you have everything working the way it should then the only thing at risk is your sanity :laugh: and no real urgency with this
1980 kz750E1, Delkevic exhaust

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Re: Left handlebar signal/HighBeam/horn

12 Sep 2018 19:26
#790801
Hold the parts just like shown, then rotate the metal piece 90 degrees clockwise and flip it over. Please try and post back with a new photo...

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Re: Left handlebar signal/HighBeam/horn

13 Sep 2018 07:25
#790812
See photo below.
I appear to have a similar but perhaps not identical piece at top right which holds wires in place like Nessism said.

1980 kz750E1, Delkevic exhaust

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  • SWest
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Re: Left handlebar signal/HighBeam/horn

13 Sep 2018 07:51
#790815
Beckerleg wrote:

At the top right of the pic you can see a threaded hole but the plate and screw don't fit there ... I can't believe Im stumped by this...

I see an empty screw hole where the strain relief screws on. The wires show the contact areas.
Steve

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  • old_kaw
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Re: Left handlebar signal/HighBeam/horn

13 Sep 2018 13:30 - 13 Sep 2018 13:35
#790824
SWest wrote:
Beckerleg wrote:

At the top right of the pic you can see a threaded hole but the plate and screw don't fit there ... I can't believe Im stumped by this...

I see an empty screw hole where the strain relief screws on. The wires show the contact areas.
Steve

As usual, Steve is correct. :-)
If you rotate the upper half of the control one turn counterclockwise, the wires will lay flat into the top right corner of the control housings. Although I can't completely make out the shape of the clip in question, it does appear to be curved and would follow / allow the curvature of the handlebars when the control is installed. It should hold down, and pin the wires flat against the side of the lower housing , under the handlebars.
1981 Kawasaki Kz1000K1
Located in the Saint Louis, Missouri Area.
Last edit: 13 Sep 2018 13:35 by old_kaw.

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