1980 KZ550 Starter turns but Engine dosent

  • Sammar
  • Sammar's Avatar Topic Author
  • Away
  • User
  • User
    Registered
  • Posts: 7
  • Thanks: 0

1980 KZ550 Starter turns but Engine dosent

Today 07:20
#927364
Hey all, 

On my KZ550 The engine turns manually. I got the electrical working and hit the starter. Starter whirred but the engine didnt turn. I removed the starter and bench tested it its working. I checked the gears on the starter and the starter clutch gear and they look fine. The Starter clutch turns only counterclockwise by hand. I am stumped any suggestions?

Please Log in or Create an account to join the conversation.

  • Wookie58
  • Wookie58's Avatar
  • Offline
  • Moderator
  • Moderator
    Registered
  • Posts: 6740
  • Thanks: 4248

Re: 1980 KZ550 Starter turns but Engine dosent

Today 08:40
#927367
Try taking the plugs out so there is less load on the starter clutch, if the motor spins the starter clutch is likely slipping under load

Please Log in or Create an account to join the conversation.

  • Sammar
  • Sammar's Avatar Topic Author
  • Away
  • User
  • User
    Registered
  • Posts: 7
  • Thanks: 0

Re: 1980 KZ550 Starter turns but Engine dosent

Today 09:21
#927369
I did try that the plugs are out and still doesnt turn over. Starter just spins

Please Log in or Create an account to join the conversation.

  • Wookie58
  • Wookie58's Avatar
  • Offline
  • Moderator
  • Moderator
    Registered
  • Posts: 6740
  • Thanks: 4248

Re: 1980 KZ550 Starter turns but Engine dosent

Today 09:47
#927370
Does sound like starter clutch

Please Log in or Create an account to join the conversation.

  • Sammar
  • Sammar's Avatar Topic Author
  • Away
  • User
  • User
    Registered
  • Posts: 7
  • Thanks: 0

Re: 1980 KZ550 Starter turns but Engine dosent

Today 10:27
#927371
Hmm yea i guess so I havent done that before is it difficult?

Please Log in or Create an account to join the conversation.

  • hugo
  • hugo's Avatar
  • Offline
  • Sustaining Member
  • Sustaining Member
    Registered
  • '92 Zephyr 750
  • Posts: 310
  • Thanks: 94

Re: 1980 KZ550 Starter turns but Engine dosent

Today 11:16 - Today 11:17
#927374
Very!!,.......but usually sounds like bad bearing when slips, ..and degrades gradually. . 
Last edit: Today 11:17 by hugo.

Please Log in or Create an account to join the conversation.

  • StreetfighterKz
  • StreetfighterKz's Avatar
  • Offline
  • User
  • User
    Registered
  • Posts: 1658
  • Thanks: 243

Re: 1980 KZ550 Starter turns but Engine dosent

Today 11:32
#927376
Just a thought: Did you or the previous owner rebuild the starter motor?  It could be spinning backwards which would cause it to freewheel the starter clutch.  Just grasping at straws but I’ve heard it happening.

Later, Doug
1978 z1000 Streetfighter
1976 z900 ‘Stripfighter
1978 z1000 w/RC Turbo
1979 z650 Resto-Mod
1983 Gpz750 Resto-Mod
2018 Z900RS

Please Log in or Create an account to join the conversation.

  • Sammar
  • Sammar's Avatar Topic Author
  • Away
  • User
  • User
    Registered
  • Posts: 7
  • Thanks: 0

Re: 1980 KZ550 Starter turns but Engine dosent

Today 11:45
#927377
I didnt rebuild it and it is running clockwise.

Please Log in or Create an account to join the conversation.

Moderators: Street Fighter LTD
Powered by Kunena Forum