KZ440 crash damage - gearshifter

  • Michi
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KZ440 crash damage - gearshifter

Yesterday 16:07 - Yesterday 16:08
#923050
Just posting this while I haven't had time to open anything up yet so I don't really know. I was wondering what you might think I should expect.
KZ440 - full engine rebuild a couple of years ago. Worked very well, and was reliable, until I dumped it on invisible oil/diesel in the rain at low speed a couple of days ago. Headlight and indicator and bent handlebar will be fixed - no problem. Unfortunately the gearshift lever was completely folded on itself, so the weight of the bike was on it. I straightened it out, and now when I try to change gear (it's been stuck in 1st or 2nd since the drop) I can tell the return spring is good and it comes back, but it doesn't shift into gear, up or down, or neutral. The gearshift shaft makes an unhealthy sound when I turn it. I think the sound is coming from under the clutch cover, i.e. it's the external shift pawl. 
When I get time I'll open it up and have a look. Best case scenario: the pawl acted like a sort of mechanical fuse, and needs replacement or repair. Worst case: bent shift fork, displaced drum, and I'm rebuilding this thing for the second time.

What's your best guess?
KZ440A LTD (1980)
Last edit: Yesterday 16:08 by Michi.

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  • Nessism
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Re: KZ440 crash damage - gearshifter

Today 17:05
#923051
Bent shift rod binding in the engine case.  You may have to cut it off, to pull it through.  I assume it comes out the clutch side?  

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