Improved Crankcase Venting

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Re: Improved Crankcase Venting

Yesterday 07:42 - Yesterday 07:43
#921612
It looks like this product has a scavenging effect rather than a venting effect. I am not sure of the long term effects this would have on the crank case internals. 

I do know that increased venting capacity is always desirable on modified engines, but that has always been "non forced" venting to atmosphere. High power drag bikes sometimes use a vacuum pump to vent the crank case, I call this "forced venting". Forced venting will increase HP potential at a very small percentage which would be the amount it would take to win a race.

The stock crank case vents on all Kawasaki engines are designed and engineered for that stock capacity engine. If you increase the engine size radically that vent size is no longer within the design parameters.
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike
Last edit: Yesterday 07:43 by Injected. Reason: sp
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  • DoctoRot
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Re: Improved Crankcase Venting

Yesterday 12:20 - Yesterday 12:49
#921615
I don't understand some of logic that is being posted from that Honda website and it reads like AI slop. 

It appears the T-rev is a just a plain ol' in-line PCV except it uses reed valves instead of a one way ball valve. You could use any $10 PCV and in theory get similar results. guys have been using this tech on the XS650, Nortons and a host of old british bikes that had poor crankcase venting. www.mikesxs.net/yamaha-xs650-reed-type-e...ather-valve-pcv.html


This image illustrates what the t-rev does. 
 
Last edit: Yesterday 12:49 by DoctoRot.
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Re: Improved Crankcase Venting

Yesterday 12:36 - Yesterday 12:36
#921616
I think PCV has more effect on the parallel twins than the  inline 4s. 
www.nortonownersclub.org/support/technic.../crankcase-breathing


 
Last edit: Yesterday 12:36 by DoctoRot.
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  • TexasKZ
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Re: Improved Crankcase Venting

Yesterday 15:53
#921621
I don't understand some of logic that is being posted from that Honda website and it reads like AI slop. 

It appears the T-rev is a just a plain ol' in-line PCV except it uses reed valves instead of a one way ball valve. You could use any $10 PCV and in theory get similar results. guys have been using this tech on the XS650, Nortons and a host of old british bikes that had poor crankcase venting. www.mikesxs.net/yamaha-xs650-reed-type-e...ather-valve-pcv.html


This image illustrates what the t-rev does. 
 
The lower left panel in this illustration makes no sense to me. The fundamental assumption here is that there is pressure in the crankcase created by blowby. This pressure needs to be released to the atmosphere. For this to happen, the pressure in the crankcase must be higher than atmospheric, else a pump is needed.
In the lower left panel, atmospheric pressure would have to be higher than the crankcase pressure, wouldn't it?
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Re: Improved Crankcase Venting

Today 18:03
#921622
That drawing is from the Honda site with questionable info and maybe not so good for illustration this.

My understanding is this:  blow by occurs more as the combustion chamber pressure rises. but blow-by also happens in pulses like exhaust waves so some element of reversion is at play. By creating a one was valve reversion cannot occur and you can only vent out.

Additionally in a throttle-off condition where vacuum in the combustion chamber is high the piston can draw gases from the crankcase past the rings and valve seals into the combustion chamber - reverse blow by. In this scenario atmospheric air can enter the crankcase. Then when the throttle is opened up again and blow by occurs the crankcase already has pressure in it compounding the problem. With a one way valve on the breather the combustion chamber vacuum creates a negative pressure in the crankcase so that when returned to throttle open condition there is not starting at a disadvantage. How much this influences performance I have no idea - all new bikes have some form of PCV but i think that is mostly an emissions thing. 

Where I think this is much more important is with respect to parallel twins - i4 have opposing pistons moving up and down and they cancel each other out but in a parelell twin both pistons are moving together and because they are not balanced they are trying to move the engine's displacement back and forth through the breather hose. In the KZ750 twins this is 748cc - almost the same volume as a bottle of wine. In this condition a one way valve could create quite a strong vacuum in the crankcase and really help to remove blow by gases. The video of the Norton commando running with and without the reed valve shows how much volume changes with the installation of the valve. 

I think the poorly engineered breather system on the British twins and singles where a major part of why they suffered from oil leaks because they were able to build a lot of pressure in the crank case. 

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  • diamondnik
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Re: Improved Crankcase Venting

Today 18:27
#921623
Thanks for all the replies and suggestions... Yesterday I was working on an 1983 Honda V45 (I'm a motorcycle mechanic) and noticed a small 'catch can' packaged as a square that fits under the battery tray.  It has a line in, line out and drain hose.  Bough same Magna breather box on eBay, and another similar one from a different Honda to see if I can make it work.  I have room under my battery tray so this will fit perfectly.  I'm not a big fan of aluminum catch cans, really want to make this look OEM.  Anyway, once it arrives I'll see how it fits.

I've also looked at the T-Rev and concluded it's an overpriced and over complicated PCV valve.  Many valve covers have reed valves for one way venting, the T-Rev is nothing revolutionary, though they do make some big claims to back their big cost.  I'm on the fence if I need a PCV valve, or if this is just an emissions thing to prevent carbon venting when the engine turns off (most likely).  I've never given this topic much thought until I took off my head and was perplexed at the level of carbon build up and white exhaust valves, considering that my jetting is perfect.
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  • Injected
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Re: Improved Crankcase Venting

Today 19:16 - Today 19:17
#921624
diamondnik post=921623 userid=60923Thanks for all the replies and suggestions... Yesterday I was working on an 1983 Honda V45 (I'm a motorcycle mechanic) and noticed a small 'catch can' packaged as a square that fits under the battery tray.  It has a line in, line out and drain hose.  Bough same Magna breather box on eBay, and another similar one from a different Honda to see if I can make it work.  I have room under my battery tray so this will fit perfectly.  I'm not a big fan of aluminum catch cans, really want to make this look OEM.  Anyway, once it arrives I'll see how it fits.

I've also looked at the T-Rev and concluded it's an overpriced and over complicated PCV valve.  Many valve covers have reed valves for one way venting, the T-Rev is nothing revolutionary, though they do make some big claims to back their big cost.  I'm on the fence if I need a PCV valve, or if this is just an emissions thing to prevent carbon venting when the engine turns off (most likely).  I've never given this topic much thought until I took off my head and was perplexed at the level of carbon build up and white exhaust valves, considering that my jetting is perfect.
I would suggest you need a bigger vent tube as the crank case vent cover outlet size on all 650/750 engines was never increased.

If you have a 810cc engine you could benefit from extra venting.

I like to use the cam cover because once the tank is on its basically invisible. If you want to use the stock cover, find a way to increase the vent tube size.

 
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike
Last edit: Today 19:17 by Injected. Reason: sp
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