82 KZ305 engine swap
- ckahleer
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82 KZ305 engine swap
17 Oct 2025 16:18
I am considering swapping the blown engine in my chain drive KZ305 with a belt drive engine.
Is the counter shaft the same on belt and chain drive, so it will be just a matter of replacing the belt sprocket with a chain sprocket?
Is the counter shaft the same on belt and chain drive, so it will be just a matter of replacing the belt sprocket with a chain sprocket?
1997 ZL600
94 KE100
82 KZ305
74 TC185
94 KE100
82 KZ305
74 TC185
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- Nerdy
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Re: 82 KZ305 engine swap
17 Oct 2025 18:02
Cool project! 
Unfortunately the output shafts have different part numbers: 13128-1036 for the belt vs 13128-1032 for the chain.
www.partzilla.com/catalog/kawasaki/motor...z305-a2/transmission
www.partzilla.com/catalog/kawasaki/motor...z305-b1/transmission
However... There appears to be a threaded part on the belt countershaft that's not on the chain-drive version. It's difficult to be sure using just the Partzilla drawings but if you can remove that threaded end you might be all right.
Unfortunately the output shafts have different part numbers: 13128-1036 for the belt vs 13128-1032 for the chain.
www.partzilla.com/catalog/kawasaki/motor...z305-a2/transmission
www.partzilla.com/catalog/kawasaki/motor...z305-b1/transmission
However... There appears to be a threaded part on the belt countershaft that's not on the chain-drive version. It's difficult to be sure using just the Partzilla drawings but if you can remove that threaded end you might be all right.
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
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- sf4t7
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Re: 82 KZ305 engine swap
17 Oct 2025 19:44 - 17 Oct 2025 19:45
Looks maybe like the sprocket and retainer may fit on the belt shaft with the threaded end not interfering? Again, hard to tell from the parts diagram...
but worth a try.
but worth a try.
Scotty
1974 Z1A
Yoshimura 987
welded Z1 crank
Andrews 1X Cams
Delkevic 4 into 1
Superbike bars
530 conversion
1974 Z1A
Yoshimura 987
welded Z1 crank
Andrews 1X Cams
Delkevic 4 into 1
Superbike bars
530 conversion
Last edit: 17 Oct 2025 19:45 by sf4t7.
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- 82KZ305Belt
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Re: 82 KZ305 engine swap
17 Oct 2025 20:57
I don't remember exactly what all I did when I converted mine 15 years ago, but it was easy-peasy andf I had pretty much zero bike experience. You'll need an offset countersprocket or spacers, I want to say 7mm but do not trust that number. I don't remember doing anything special up front other than that.
81 KZ650 CSR
77 KZ650B (not in my paws yet)
82 KZ305 CSR
77 KZ650B (not in my paws yet)
82 KZ305 CSR
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