Examining My First Clutch Pushrod
- skippr76KZ
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Examining My First Clutch Pushrod
27 Mar 2006 18:27
Was putting back together my "clutch release" mechanism. Was wondering about the clutch pushrod. The rod is in nice and tight and will remove fairly easily (but does bind a little. I've had the motor rebuilt and clutch rebuilt and there's no oil in the engine yet. It just seemed that the rod should have some type of lubrication before I place it back. It is dry. Does it get it from engine oil? Or should I lube it?
1976 KZ900LTD Fully Restored
2000 Vulcan FI Classic
1998 Ducati ST2, Gone
2000 Vulcan FI Classic
1998 Ducati ST2, Gone
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- wireman
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Re: Examining My First Clutch Pushrod
27 Mar 2006 18:59
smear a little assembly lube on there oil will not stay put if it is going to be a while before motor is run.

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- skippr76KZ
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Re: Examining My First Clutch Pushrod
27 Mar 2006 19:58
As always, thank you wireman!

1976 KZ900LTD Fully Restored
2000 Vulcan FI Classic
1998 Ducati ST2, Gone
2000 Vulcan FI Classic
1998 Ducati ST2, Gone
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- wireman
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Re: Examining My First Clutch Pushrod
27 Mar 2006 20:01
dont thank me ,we're all in this together.im pullin for ya! (my other favorite canadian,besides scrapper.red green!)
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- 77KZ650
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Re: Examining My First Clutch Pushrod
27 Mar 2006 20:15
wireman wrote:
I'll have to make a note to do the same when I put my motor together. Good tip Wireman
keep yer stick on the ice;)dont thank me ,we're all in this together.im pullin for ya! (my other favorite canadian,besides scrapper.red green!)
I'll have to make a note to do the same when I put my motor together. Good tip Wireman
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- Shoe48
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Re: Examining My First Clutch Pushrod
27 Mar 2006 21:28
I used white grease for my two cents ,, Dont forget the ball bearing :whistle:
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- skippr76KZ
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Re: Examining My First Clutch Pushrod
28 Mar 2006 13:29
The ball bearing.....hmmm...:whistle: I sure hope my most excellent engine mechanic left that in there when he re-did the clutch. Is there anyway of knowing/removing/checking for that ball bearing? I'm assuming it's there. Perhaps the clutch pushrod only extends so many millimeters with or without the ball bearing.
1976 KZ900LTD Fully Restored
2000 Vulcan FI Classic
1998 Ducati ST2, Gone
2000 Vulcan FI Classic
1998 Ducati ST2, Gone
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- Nevco48
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Re: Examining My First Clutch Pushrod
28 Mar 2006 13:33
77KZ650 wrote:
Remember, if the girls don't find you handsome, make sure they find you handy!:lol:
wireman wrote:keep yer stick on the ice;)dont thank me ,we're all in this together.im pullin for ya! (my other favorite canadian,besides scrapper.red green!)
Remember, if the girls don't find you handsome, make sure they find you handy!:lol:
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- wiredgeorge
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Re: Examining My First Clutch Pushrod
29 Mar 2006 06:22
The ball bearing comes out the clutch side when the clutch pusher mechanism is removed. It is a 3/8" ball bearing and needs no lubrication. Its purpose is to buffer the pusher and push rod so they don't weld from heat. Lubrication only attacts dirt. The same for the push rod. It should be left dry. There will always be a little friction pulling it out as it comes out through an oil seal. Lubing the push rod will only cause it to attract gunk.
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- wireman
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Re: Examining My First Clutch Pushrod
29 Mar 2006 08:17
sorry george.kawasaki manual says to use high temperature grease on clutch ball and clutch pusher,pge 72.it doesnt really go into detail on the pushrod itself as far as lubrication but ive allways smeared a little lithium grease or assembly lube on them.
goodluck,happy wrenching!

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- oldkaw79
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Re: Examining My First Clutch Pushrod
29 Mar 2006 17:01
I always buy the needle bearing kit for the push rod. I have weld the 3/8 ball on the rod before. It also makes the clutch action so much smoother. It is only $20.
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- loudhvx
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Re: Examining My First Clutch Pushrod
30 Mar 2006 11:49
I don't know if it's the same as the 550, but my 550 factory manual says to apply a thin coat of molybdenum disulfide grease to the steel ball and the spring plate pusher.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
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Kz550 valve train warning.
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