3D printed tool tray.

  • KZQ
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3D printed tool tray.

20 Mar 2026 07:59 - 20 Mar 2026 08:00
#922396
I've previously looked into 3D printing side covers and found it not to be practical. However something like this tool tray for a KZ1100 Shaft being smaller and more geometric is more easily printed.
Here's the original tray:
 

And here's the 3D print. This one is PLA and served to check the fit in the bike. The eventual tray will be in ABS.

 

Bill

 
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Honda Valkyrie, 2009 Yamaha Roadliner S. 1983 Honda GL 1100
Projects:
1985 ZN1300
Last edit: 20 Mar 2026 08:00 by KZQ.
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Re: 3D printed tool tray.

20 Mar 2026 08:42
#922403
I suspect there maybe a market for those if priced right :)

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Re: 3D printed tool tray.

20 Mar 2026 09:27
#922406
I would think a small market. Bill is kind enough to let me use the old tray on my bike which was missing the tray with none to be found. 
The printed tray looks great!

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Re: 3D printed tool tray.

20 Mar 2026 10:28
#922408
I would think a small market. Bill is kind enough to let me use the old tray on my bike which was missing the tray with none to be found. 
The printed tray looks great!
 
The test print needed a couple of slight adjustments so Mike, the printer, took the original back to adjust the design. I'll have it and an ABS print early next week.
Here's the bottom with the part number.
 
When I had an opportunity to contribute something authentic to Cra-z1's beautiful 1100 I offered it to him. The 3D print will do fine in my Spectre.
BILL
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Honda Valkyrie, 2009 Yamaha Roadliner S. 1983 Honda GL 1100
Projects:
1985 ZN1300
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Re: 3D printed tool tray.

20 Mar 2026 16:32
#922421
I suspect this tool tray may fit a 1983 KZ1000R & J models as well.
It's a little wider in the center area, but I think there's room for this.

 
Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s
1978 KZ1000 project
1983 KZ1000R2
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Re: 3D printed tool tray.

26 Mar 2026 20:17 - 26 Mar 2026 20:24
#922568
Possibly Rob,
What's the part number of that tray? It looks as if there's room to grow. If I had that tray to measure the dimensions could be adjusted.

I got the second test print today and despite it having been printed in white ABS, it fit perfectly:

 

 

Mike the printer is printing another in black ABS.
Bill
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Honda Valkyrie, 2009 Yamaha Roadliner S. 1983 Honda GL 1100
Projects:
1985 ZN1300
Last edit: 26 Mar 2026 20:24 by KZQ.
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Re: 3D printed tool tray.

27 Mar 2026 18:38
#922584
Possibly Rob,
What's the part number of that tray? It looks as if there's room to grow. If I had that tray to measure the dimensions could be adjusted.


 
The part number is 32098-1014
Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s
1978 KZ1000 project
1983 KZ1000R2

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Re: 3D printed tool tray.

29 Mar 2026 17:45
#922619
Small recommendation:
ABS can get weird with some solvents. Try PETG. It has same amount of “give” as ABS, but is almost solvent proof by comparison. 
PETG is same cost as ABS, very very similar temp resistance. It’s also what all(?) plastic gas cans are made of. 
Current project:
'84 KZ700

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Re: 3D printed tool tray.

30 Mar 2026 16:51
#922645
Well I got the tool tray from Bill today just as I was finishing up on the carb issues. I love it when things go right. The tool tray looks great and now I need to get a set of tools for it. Also my carb issues have been resolved as my test ride was excellent.  Thanks again Bill!

 
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Re: 3D printed tool tray.

31 Mar 2026 07:57 - 31 Mar 2026 07:58
#922659
You're welcome Cra-z1,
I hadn't realized how much that tool tray had become distorted in just 44 years. Who would've thought?

You sure you wouldn't prefer one of these?


Bill
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Honda Valkyrie, 2009 Yamaha Roadliner S. 1983 Honda GL 1100
Projects:
1985 ZN1300
Last edit: 31 Mar 2026 07:58 by KZQ.
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