1977 KZ400 Model??/Exhaust
- Konzie03
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1977 KZ400 Model??/Exhaust
17 May 2016 19:53
Is there an easy way to figure out which model KZ400 I have? I've tried doing a little research but couldn't really find much. It has a 2-1 exhaust off the left side. Most of the KZ400s I've seen from 1977 had the exhaust off the right side or 2-2 exhaust. I'm wondering if this is aftermarket or did some of them come with 2-1 exhaust. I'd like to go to 2-2 exhaust. The current exhaust is pretty dinky and could use an upgrade. I'd post pics of the other side but the bike is currently in the shop getting new tires & a new clutch cable installed. Anyone have any recommendations for aftermarket exhaust and where I could get new header pipes since I'd be going from 2-2 to 2-1?
-Nick
1977 Kawasaki KZ400
1977 Kawasaki KZ400
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- 650ed
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Re: 1977 KZ400 Model??/Exhaust
17 May 2016 20:00
What is the frame number; it will be stamped into the steering neck. That can then be used to identify the exact year/model. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- Patton
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Re: 1977 KZ400 Model??/Exhaust
17 May 2016 20:03650ed wrote: What is the frame number; it will be stamped into the steering neck. That can then be used to identify the exact year/model. Ed
per zedder:
1977 KZ400-A1
Frame number range KZ400A-500001 - 503005
Engine number range K4E050601 - 088777
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- Patton
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Re: 1977 KZ400 Model??/Exhaust
17 May 2016 20:11 - 17 May 2016 20:34
If needed, a KZ440 Factory Shop Manual (FSM) may be downloaded for free at
www.kz400.com
Go to www.kz400.com
On the left-hand side of the page, scroll down to and click on Manual
On the right-hand side, scroll down to where you see
KZ440 Workshop Manual
A workshop manual for the following 440 models can be downloaded from here or here.
Click on the 2nd "here" (the 1st "here" produces an error message).
Takes a few moments to download the FSM.
Good Fortune!
EDIT -- Oops. Checking for KZ400 FSM.
I don't see a single click to download a KZ400 service manual.
Would suggest -- Keep scrolling and poking around through the Contents pages and multiple individual thumbnail pages from the service manuals, which can be clicked to enlarge for reading on-screen.
Go to www.kz400.com
On the left-hand side of the page, scroll down to and click on Manual
On the right-hand side, scroll down to where you see
KZ440 Workshop Manual
A workshop manual for the following 440 models can be downloaded from here or here.
Click on the 2nd "here" (the 1st "here" produces an error message).
Takes a few moments to download the FSM.
Good Fortune!

EDIT -- Oops. Checking for KZ400 FSM.
I don't see a single click to download a KZ400 service manual.
Would suggest -- Keep scrolling and poking around through the Contents pages and multiple individual thumbnail pages from the service manuals, which can be clicked to enlarge for reading on-screen.
1973 Z1
KZ900 LTD
KZ900 LTD
Last edit: 17 May 2016 20:34 by Patton.
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Re: 1977 KZ400 Model??/Exhaust
17 May 2016 20:14 - 17 May 2016 20:36
For help with model i.d. --
Click here > www.kz400.com/ModelidentificationFrameset.html
Click on any model to enlarge for better viewing on-screen.
Good Fortune!
Click here > www.kz400.com/ModelidentificationFrameset.html
Click on any model to enlarge for better viewing on-screen.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
Last edit: 17 May 2016 20:36 by Patton.
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- ThatGPzGuy
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Re: 1977 KZ400 Model??/Exhaust
18 May 2016 03:50
I don't think any of the KZ400s came with a 2 into 1. You probably have a cheap Mac replacement.
eBay would be your best bet for a used 2 into 2 exhaust. Mine has the stock headers with the cans cut off (by the PO) and MAC replacement mufflers. Works and looks OK.
eBay would be your best bet for a used 2 into 2 exhaust. Mine has the stock headers with the cans cut off (by the PO) and MAC replacement mufflers. Works and looks OK.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
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- Nebr_Rex
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Re: 1977 KZ400 Model??/Exhaust
18 May 2016 05:12
There is one model that was equipped with a factory 2/1.
.
.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
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- Patton
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Re: 1977 KZ400 Model??/Exhaust
18 May 2016 05:35 - 18 May 2016 05:36
Info on
www.kz400.com
includes the following KZ400 models as having stock 2>1 exhaust systems:
1976 KZ400-S2
1977 KZ400-S3
1978 KZ400-C1 Special
I don't know and haven't researched which if any KZ440 models may have had stock 4>1 exhaust systems.
Good Fortune!
1976 KZ400-S2
1977 KZ400-S3
1978 KZ400-C1 Special
I don't know and haven't researched which if any KZ440 models may have had stock 4>1 exhaust systems.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
Last edit: 18 May 2016 05:36 by Patton.
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- 650ed
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Re: 1977 KZ400 Model??/Exhaust
18 May 2016 05:46
Your exhaust definitely is not stock. The stock 2 into 1 system has the muffler on the right side as shown below. Ed
Attachment 00003c-2-3-4-5-6-7-8-9-10-11.jpg not found
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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Re: 1977 KZ400 Model??/Exhaust
18 May 2016 06:06
Been interesting to realize most single muffler exhaust systems, especially aftermarket offerings, have exited on the bike's right hand side.
One notable exception was Denco, and I'm uncertain about Bassani and other likely now obsolescent brands.
Am guessing right hand exit is desirable to avoid the chain mess which quickly accumulates on left-side versions.
Good Fortune!
One notable exception was Denco, and I'm uncertain about Bassani and other likely now obsolescent brands.
Am guessing right hand exit is desirable to avoid the chain mess which quickly accumulates on left-side versions.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- Konzie03
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Re: 1977 KZ400 Model??/Exhaust
18 May 2016 19:21
Thanks for all the responses. Once I finally get it back from the shop (hopefully this weekend) I'll check out the frame number and hopefully figure out what model it is. Thanks again, very helpful info!
-Nick
1977 Kawasaki KZ400
1977 Kawasaki KZ400
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