Another 81 GPZ. Losing the fat.
- Saki Jockey
-
- Offline
- User
- Posts: 154
- Thanks: 0
Re: Another 81 GPZ. Losing the fat.
21 Jul 2008 20:47 - 21 Jul 2008 20:52
loudhvx wrote:
Rough setting my arse! BTW - A4's run the same carb as the H1, H2: TK26V. Kinda what I thought you'd be running as I only see one throttle cable.
Saki Jockey wrote:What are you running for Carbs / jets?
TK-22 carbs from an LTD(Same carbs on 550 A1-A4/C/D1, but D1's are black and have bigger main jets.)
Mains drilled to 99 (from 92 on the LTD, but D1's come with 94 mains).
Pilot jets drilled to 34 (from 32).
And I'm using Dynojet DN0205 needles from the 2305 kit. 3rd clip from top (out of 6possible positions), no shims
This is similar to the K&L rebuild kit Y77 needle which is identical to the Kawasaki 4D93 needle which is the adjustable version of the stock needles. On the Y77 or 4D93 you want the 2nd or 3rd clip from the top (out of 5 positions). (2nd mimicks the fixed position of the stock needle exactly.)
Mixture screws are about 1.25 to 1.5 turns out.
That was just a rough setting, but it seems to be flawless. Starts easily (even without a battery). Full power past redline, no pops, no hiccups, and no dead spots. I may have gotten lucky on the setting.
Rough setting my arse! BTW - A4's run the same carb as the H1, H2: TK26V. Kinda what I thought you'd be running as I only see one throttle cable.
Rob A.
550 A4
GTA,
Ontario, Canada
550 A4
GTA,
Ontario, Canada
Last edit: 21 Jul 2008 20:52 by Saki Jockey.
Please Log in or Create an account to join the conversation.
- loudhvx
-
Topic Author
- Offline
- KZr Legend
- Posts: 10864
- Thanks: 1618
Re: Another 81 GPZ. Losing the fat.
22 Jul 2008 10:28
Oops, thanks. I knew the A models went to CV's in their last year. I thought it was the A5, but looks like A4 was the last standard. I'll edit my post so it won't throw anyone researching later.
The TK22 did come with two throttle cables, but I'm only running one.
That motor is an 82 or 83 H gpz motor, which is the same as the 81 D motor except for the head porting and intake port size. Luckily the carb spacing is exactly the same. All I had to do to fit the smaller carbs was cut the carb holders' mounting holes into slots. (The mounting bolts are spread wider apart). Then I just use big washers to hold on the bolts. The carb holder throats are smaller than the intake port, but there is still plenty of mating surface to seal.
I prefer the TK22's for their manual slides. It's so much easier to tune (to pods and pipe) without worrying about vacuum slides and punctured diaphragms (which are like $100 each now?).
The TK22 did come with two throttle cables, but I'm only running one.
That motor is an 82 or 83 H gpz motor, which is the same as the 81 D motor except for the head porting and intake port size. Luckily the carb spacing is exactly the same. All I had to do to fit the smaller carbs was cut the carb holders' mounting holes into slots. (The mounting bolts are spread wider apart). Then I just use big washers to hold on the bolts. The carb holder throats are smaller than the intake port, but there is still plenty of mating surface to seal.
I prefer the TK22's for their manual slides. It's so much easier to tune (to pods and pipe) without worrying about vacuum slides and punctured diaphragms (which are like $100 each now?).

1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
Please Log in or Create an account to join the conversation.
- Saki Jockey
-
- Offline
- User
- Posts: 154
- Thanks: 0
Re: Another 81 GPZ. Losing the fat.
22 Jul 2008 15:57 - 22 Jul 2008 15:57
loudhvx wrote:
That's why I got so excited about a potentially good setup with the CV carb. Looks like I need to get on board with the TK 22, can't hardly get parts for the TK26 now any way.Oops, thanks. I knew the A models went to CV's in their last year. I thought it was the A5, but looks like A4 was the last standard. I'll edit my post so it won't throw anyone researching later.
The TK22 did come with two throttle cables, but I'm only running one.
Rob A.
550 A4
GTA,
Ontario, Canada
550 A4
GTA,
Ontario, Canada
Last edit: 22 Jul 2008 15:57 by Saki Jockey.
Please Log in or Create an account to join the conversation.
- Bad Kaw
-
- Offline
- User
- Flying Squirell
- Posts: 1750
- Thanks: 13
Re: Another 81 GPZ. Losing the fat.
27 Jul 2008 20:09
Got any full shots of it in current condition?
-KR
-KR
78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)
Please Log in or Create an account to join the conversation.
- loudhvx
-
Topic Author
- Offline
- KZr Legend
- Posts: 10864
- Thanks: 1618
Re: Another 81 GPZ. Losing the fat.
04 Nov 2008 10:18 - 12 Feb 2019 08:50
It still looks pretty much the same, except for this: I installed a singing maggot for Haloween. While I ride it sings, walks around, and lights up inside the cage.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
Last edit: 12 Feb 2019 08:50 by loudhvx.
Please Log in or Create an account to join the conversation.
- loudhvx
-
Topic Author
- Offline
- KZr Legend
- Posts: 10864
- Thanks: 1618
Re: Another 81 GPZ. Losing the fat.
04 Nov 2008 10:19 - 12 Feb 2019 08:51
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
Last edit: 12 Feb 2019 08:51 by loudhvx.
Please Log in or Create an account to join the conversation.
- JohNLA
-
- Offline
- User
- Posts: 261
- Thanks: 0
Re: Another 81 GPZ. Losing the fat.
04 Nov 2008 12:11
I never thought I would say, I dig your maggot but that is really coolB) :woohoo:
s49.photobucket.com/albums/f255/JohNLA_photo/1983%20GPZ%20550/
83 GPZ 550 Stock with 3600 miles_83s.
83 GPZ 550 4-1,pods,Mikuni 36,000 + miles
83 GPZ 550 Stock with 3600 miles_83s.
83 GPZ 550 4-1,pods,Mikuni 36,000 + miles
Please Log in or Create an account to join the conversation.
- Skinthead
-
- Offline
- User
- Posts: 62
- Thanks: 0
Re: Another 81 GPZ. Losing the fat.
04 Nov 2008 14:07
That is hilarious! I love the glow worm! insult to injury when you run the bend on a newer bike....
I miss my GPz550 so much! i could eat the lunch of some of these new 600's on that thing in the turns....
Doc
I miss my GPz550 so much! i could eat the lunch of some of these new 600's on that thing in the turns....
Doc
81 CSR 1000, 81 KZ650, 83 GPz550
Please Log in or Create an account to join the conversation.
- rstnick
-
- Offline
- User
- Posts: 4416
- Thanks: 384
Re: Another 81 GPZ. Losing the fat.
05 Nov 2008 06:32
Lovin the build Lou.
Keep the progress pix coming.
Keep the progress pix coming.

Rob
CANADA
Need a key for your Kawasaki? PM me
1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s (aka GPz750)
1978 KZ1000 project
CANADA
Need a key for your Kawasaki? PM me
1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s (aka GPz750)
1978 KZ1000 project
Please Log in or Create an account to join the conversation.
- guitargeek
-
- Offline
- User
- Elitist, arrogant, intolerant, self absorbed.
- Posts: 1183
- Thanks: 50
Re: Another 81 GPZ. Losing the fat.
06 Nov 2008 11:51
rstnick wrote:
+1!Lovin the build Lou.
Keep the progress pix coming.
1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"
Please Log in or Create an account to join the conversation.
- 531blackbanshee
-
- Offline
- Vendor
- Posts: 7447
- Thanks: 798
Re: Another 81 GPZ. Losing the fat.
06 Nov 2008 12:16
that thing is crazy!i would love to see that thing outside at night doing it's thing:laugh: .so the tail looks like it is just waiting on some paint,is that true?
good job keep the pics coming.
good job keep the pics coming.
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Please Log in or Create an account to join the conversation.
- PLUMMEN
-
- Offline
- User
- Posts: 8139
- Thanks: 104
Re: Another 81 GPZ. Losing the fat.
06 Nov 2008 12:47
ditto!:laugh:
Still recovering,some days are better than others.
Please Log in or Create an account to join the conversation.