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76 900 LTD project done for summer 28 Apr 2007 21:41 #135145

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LTD rider told me I ought to post a picture of my ‘76 900 LTD project. Here they are.

Powder coat: Frame, Headlight bracket, Chain adjusters, Chain adjuster/swing arm blocks, Swing arm, Front and rear foot peg mounts, Engine brackets, All battery box and associated electrical mounting parts, Rear fender mount, Brake light bracket, and Kick stand.

Paint: Wheels, Triple tree top and bottom, Tachometer and speedometer, Brake calipers and their brackets, Front master cylinder, Mirrors, Shocks and springs, and refinished the lower fork tubes.

Re-chrome: Brake pedal, Exhaust collars, Fork cable and brake line brackets, Chain guard, and Rear fender.

Replaced: Wheel bearings and seals, Swing arm bushings, bushing sleeves, O-rings, Steering stem bearings & seals with All Balls tapered roller bearing kit, Chain and sprockets, Tires, Rear inner tube, Front wheel right and left dust covers, Headlight ring assembly, Tachometer and speedometer chrome covers, Tach cable, Clutch cable, Oil drain plug, Fork dust covers, seals and fluid, Most of the small rubber vibration damper and mounting parts, One brake caliper piston, points and condensers, fuel lines and overflow lines, and the Carburetor holders.

Added a correct grab bar. Cleaned everything including he inside of the tachometer and speedometer glass. Rebuilt brake calipers and front master cylinder. Still want to replace the brake lines, headlight shell, exhaust system, seat cover, shock absorbers, several rusted chrome bolts and nuts, and re-chrome the front fender. Engine compression is about 100psi across the board. I figure that will be next winter's project.

The most challenging parts were getting the broken easyout, out of the broken carburetor holder screw, in the head. And, getting the snap ring out of the front master cylinder and a new one back in. That's a small deep place. I still think the front brakes feel a bit spongy.

It's time to ride the motorcycle and play some golf.
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76 900 LTD project done for summer 28 Apr 2007 21:43 #135148

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the other side
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76 900 LTD project done for summer 28 Apr 2007 22:11 #135153

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  • ¡Usted no necesita otra motocicleta!
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That's looking real nice. I agree, time to ride it and worry about the rest later. You can ride that to any bike night and be proud of it.
Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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28 Apr 2007 23:09 #135162

  • KZ250LTD
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79 KZ1000ST
Past:
Many.

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76 900 LTD project done for summer 30 Apr 2007 07:26 #135583

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Holy Kaw!
That bike looks fantastic! Very nice job... now ride!
'76 KZ900 LTD (Blaze)
'96 Voyager XII (Dark Star)
'79 KZ650 Cafe Project (Dirty Kurt)
Greensboro, NC

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76 900 LTD project done for summer 01 May 2007 11:08 #136084

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Nice bike enjoy it.Same color as my 78 1000 ltd.
In the middle of town with my
74 750 triple dragbike
78 KZ1000 dragbike
80 KZ1000 MKII
81 KZ1000 J model
00 ZRX1100
and my 97 Dyna
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76 900 LTD project done for summer 01 May 2007 11:27 #136095

  • N0NB
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Nice work! Very nice indeed.
Nate

Nates vintage bike axiom: Riding is the reward for time spent wrenching.
Murphys corollary: Wrenching is the result of time spent riding.

1979 KZ650 (Complete!)
1979 KZ650 SR (Sold!)
1979 KL250 (For sale)
1994 Bayou 400 (four wheel peel :D )

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76 900 LTD project done for summer 01 May 2007 11:41 #136104

  • rstnick
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She looks great! A job well done. B)
Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

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76 900 LTD project done for summer 01 May 2007 16:03 #136204

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Thanks for the compliments. I debated putting pictures in from the teardown and build process. I rode the bike 70 miles on Sunday. Took my 17 year old daughter out for a ride and had a great time.

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