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Carb Cleaning 102

Details
Written by: MShively
Parent Category: Articles
Category: Technical tips

Most carburetor problems seem to come after the motorcycle was stored or not started for a while. If it won't start or only runs with the choke lever pulled out, you have one or more jets obstructed by gummed or varnished fuel. Notice the enrichening lever...most of the motorcycle carbs have enrichening passages inside the carburetor that WHEN THE THROTTLE IS CLOSED, provide the rich air/fuel mixture to start the engine. If you open the throttle any at all it cuts this enrichening out of the system. So if you are having trouble starting and everything looks ok, see if closing the throttle helps. This does not apply to carbs with a butterfly choke.

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Bad Gas

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Written by: MShively
Parent Category: Articles
Category: Technical tips

Gasoline goes bad with time and begins in as little as 3-4 weeks. This effect is known as varnishing. Jets and passageways within carbs become obstructed when varnishing occurs. 

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1977-78 Kawasaki KZ1000 Charging System Troubleshooter

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Written by: MShively
Parent Category: Articles
Category: Technical tips

1.) Battery Test (ignition off): Meter Scale: 20V DC, Meter Connections: Red test lead to Positive battery terminal, Black test lead to Negative battery terminal, Specifications: 12V min. No more than 1V drop, If up to spec proceed; if below spec, replace battery and retest.

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Carb Cleaning 101

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Written by: MShively
Parent Category: Articles
Category: Technical tips

The elements of internal combustion engines are: correct fuel/air ratio, spark at right time, adequate cylinder compression. There are many passageways and openings to check and clean. All are important in function and when obstructed or not working properly, have subtle to radical effects on engine performance. Vacuum leaks and carburetor synchronization also effect performance and should be inspected and adjusted following the below procedures.

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Setting valve clearances

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Written by: wiredgeorge Motorcycle Carburetors
Parent Category: Articles
Category: Technical tips
Properly adjusted valve clearances are necessary so that the valves will open and close as they should. Cylinder head valve seats wear from the contact with valves that move on every turn of the crankshaft.  The clearance between the cam shaft lobes and valve shims lessen over time. If there is insufficient clearance, the valves can remain open during combustion and power will be lost. Engine damage can result if valve clearances are not adjusted as needed. There is a maintenance schedule in your factory shop manual or Clymers. Generally, clearances do not change rapidly so while checking is needed at periodic intervals, actually changing shims, which is the heart of setting valve clearances is done fairly infrequently. If valve clearances are too wide, the valves can be very noisy and as clearances close, the valves tend to get progressively quieter. If you don’t hear your valves at all, this is a sure sign that you have insufficient valve clearance.

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  1. Six Cylinder Coil Swap
  2. Making power with air.
  3. Fuse Box modification
  4. Rusty Tanks.

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