Reserve Lighting Switch
- grumpy56
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Reserve Lighting Switch
28 Jun 2009 06:36
Good morning. Any suggestions regarding how to troubleshoot a reserve lighting switch on a 1000J? My "problem" consists of a very dim low beam, the warning light indicating a lighting problem "on", and a high beam warning light that does not function. Tried a new bulb and the shop manual addresses certain scenarios, but not this one. Also, anyone know a source for the reserve lighting switch? My shop manual indicates that it is the brown six pin connector, but pics I've seen of a few on e-bay look like they have a white connector. Thanks.
Lewis
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
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- otakar
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Re: Reserve Lighting Switch
28 Jun 2009 06:50 - 28 Jun 2009 06:50
I just bypassed mine since I installed a HID, Xenon lighting system on the bike. The reserve lighting switch is there only if the low beam burns out then the Hi-Beam turns on at about 6V. I just looked at the weiring diagram and rewired it like one of the ons that do not use the RLS. Not all models have one.
74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 28 Jun 2009 06:50 by otakar.
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- grumpy56
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Re: Reserve Lighting Switch
28 Jun 2009 09:12
Thanks otakar. May need to do that if I can't figure this out.
Lewis
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
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- otakar
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Re: Reserve Lighting Switch
28 Jun 2009 14:40
The reason there is a brown and a white connector is because there is a jumper in between. The one on the unit itself is white. Did you try to change both bulbs, the hi-beam warning bulb and the main headlight bulb?
74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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- grumpy56
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Re: Reserve Lighting Switch
28 Jun 2009 17:46
No, didn't check/change the hi-beam warning bulb. Will do that anad see what happens. Gracias.
Lewis
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
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- otakar
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Re: Reserve Lighting Switch
28 Jun 2009 18:22
Always check all the related bulbs first. Headlight and warning and indicator.
74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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- ww2willys
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Re: Reserve Lighting Switch
01 Jul 2009 19:02
I just bypassed mine since I installed a HID, Xenon lighting system on the bike. The reserve lighting switch is there only if the low beam burns out then the Hi-Beam turns on at about 6V. I just looked at the weiring diagram and rewired it like one of the ons that do not use the RLS. Not all models have one.
otakar, could you please post a diagram of how you bypassed the reserve lighting device? I just installed a HID light and am trying to get the failure light to go out. Thanks!!
otakar, could you please post a diagram of how you bypassed the reserve lighting device? I just installed a HID light and am trying to get the failure light to go out. Thanks!!
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- otakar
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Re: Reserve Lighting Switch
02 Jul 2009 06:50
When I get back home on Tuesday I will redraw the diagram and post it.
74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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- ww2willys
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Re: Reserve Lighting Switch
02 Jul 2009 19:00
Thank you otakar, will be looking forward to seeing the diagram.
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- grumpy56
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Re: Reserve Lighting Switch
02 Jul 2009 22:02
I found a NOS reserve lighting switch on e-bay and hopefully will have it in a few days. Hope that is the source of my problem as I'd like to keep the stock setup.
Lewis
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
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- grumpy56
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Re: Reserve Lighting Switch
03 Jul 2009 15:41
Checked everything and I believe my reserve lighting unit is shot. When I bypass it, everything seems to work fine. The unit is located on the front of the battery box below the air cleaner. I assume I have to remove the battery box to get to it. Any other suggestions as I am one lazy old coot? Thanks.
Lewis
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
1982 KZ1000-J2
2006 HD FXD35
1970 Suzuki T350
1972 Suzuki GT380 (In-Process)
In The Past...71 TM400, 72 H-D SS350, 72 GT380, 75 Z1B, 77 XLH, 79 CB750K
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- otakar
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Re: Reserve Lighting Switch
03 Jul 2009 15:49
grumpy56 wrote:
That is the only way I know of. It is very uncommon for one of those to go bad.
Checked everything and I believe my reserve lighting unit is shot. When I bypass it, everything seems to work fine. The unit is located on the front of the battery box below the air cleaner. I assume I have to remove the battery box to get to it. Any other suggestions as I am one lazy old coot? Thanks.
That is the only way I know of. It is very uncommon for one of those to go bad.
74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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