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Is there hope for this petcock? 07 Dec 2020 22:41 #839547

  • katit
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Got bike like this. Lever seem to be bent a little and locked.
Side L tube comes out by hand

I wonder if this can be rebuilt and what is needed?

78 KZ650B2A - resto in progress
www.kzrider.com/forum/11-projects/615161...s-1978-kz650-project
Other bikes: 1978 BMW R100/7, 1978 Moto Guzzi T3, 2016 DRZ400s
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Is there hope for this petcock? 08 Dec 2020 04:52 #839551

  • Nessism
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You might want to check the OEM Kawasaki parts fishe to see what if any parts are still available. Assuming you can get what you need in regards to soft parts like O-rings and a new diaphragm then you have a decent chance to rebuild it. You will have to take it apart and look for metal erosion on the sealing surfaces too. If all checks out then I'd go for it. I successfully rebuilt the petcock for my 750E and it works perfectly. One thing I caution against is purchasing aftermarket petcock parts like K&L. They have a very poor success rate. You might get lucky mind you and get a kit that actually fits, but it's no guarantee.

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Is there hope for this petcock? 08 Dec 2020 05:09 #839553

  • hardrockminer
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It looks like a typical vacuum petcock off a Kawasaki. They are rebuildable. I think Z1E sells kits.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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Is there hope for this petcock? 08 Dec 2020 05:26 #839554

  • ThatGPzGuy
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Rebuildable as long as you find the rubber packing and diaphragm. Take your time and do it right otherwise you'll be doing it again. And Nessism is right, try to find the factory parts. The link below refers to Yamahas but the techniques are the same. Heck, Yamaha guys have to be good at petcocks because for some reason Yamaha felt they needed to have two petcocks on the XS650s.
Petcock rebuild tutorial
Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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Is there hope for this petcock? 08 Dec 2020 09:00 #839571

  • katit
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OK! Found rebuild kit. Overall looks salvageable. ONE issue. Or maybe not issue.
Fuel supply L-shaped thingy is loose. It looks like it was press fit? I don't see any o-rings on it. And fuel leaking there.
Is that fixable?

Other than that - rebuild kit available:
www.z1enterprises.com/petcock-kit-vacuum-200-2014.html

78 KZ650B2A - resto in progress
www.kzrider.com/forum/11-projects/615161...s-1978-kz650-project
Other bikes: 1978 BMW R100/7, 1978 Moto Guzzi T3, 2016 DRZ400s
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Is there hope for this petcock? 08 Dec 2020 10:54 #839575

  • hardrockminer
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It's probably fixable but I've never had that problem.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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Is there hope for this petcock? 08 Dec 2020 10:57 #839576

  • katit
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To clarify, L-shaped fuel outlet can be removed easily by hand. Tight fit but I can take it out. On all part diagrams body is one piece with this outlet, makes me think it was press-fit.

Need to be glued I would think. Any specific glue you might recommend? Or plan old JB weld should work?


Or, let me ask another question. Rebuild kit is $23. Anything out there even if it's up to $50 which will work the same, be quality and without guess work?
I would just install another petcock and not worry about it if there is a chance it won't work correctly.
78 KZ650B2A - resto in progress
www.kzrider.com/forum/11-projects/615161...s-1978-kz650-project
Other bikes: 1978 BMW R100/7, 1978 Moto Guzzi T3, 2016 DRZ400s

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Last edit: by katit.

Is there hope for this petcock? 08 Dec 2020 12:21 #839579

  • Scirocco
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To clarify, L-shaped fuel outlet can be removed easily by hand. Tight fit but I can take it out. On all part diagrams body is one piece with this outlet, makes me think it was press-fit.

Need to be glued I would think. Any specific glue you might recommend?


Loctite 648

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Is there hope for this petcock? 08 Dec 2020 12:23 #839580

  • katit
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No eBay APP ID and/or Cert ID defined in Kunena configurationWhat is your idea on eBay petcocks. There is plenty for $10 for whole unit. Junk?

78 KZ650B2A - resto in progress
www.kzrider.com/forum/11-projects/615161...s-1978-kz650-project
Other bikes: 1978 BMW R100/7, 1978 Moto Guzzi T3, 2016 DRZ400s

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Is there hope for this petcock? 08 Dec 2020 12:34 #839581

  • ThatGPzGuy
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I would rebuild any used petcock I bought on eBay. You might as well proceed with the one you have.
Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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Is there hope for this petcock? 08 Dec 2020 12:36 #839582

  • katit
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There is NEW $10 petcocks on eBay, not used.
78 KZ650B2A - resto in progress
www.kzrider.com/forum/11-projects/615161...s-1978-kz650-project
Other bikes: 1978 BMW R100/7, 1978 Moto Guzzi T3, 2016 DRZ400s

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Is there hope for this petcock? 08 Dec 2020 12:51 #839585

  • Scirocco
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cheap chinese junk :angry: !!!

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