Bad o-rings on pilot-screws
- toadson
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Re: Bad o-rings on pilot-screws
05 Jul 2012 21:50
Not sure if its the same oring as my VM26's, but if it is I got a bag of them here:
www.amazon.com/dp/B005RUOZ2C/ref=pe_1751...431760_cs_sce_dp_1_A
You'll want extras! I tore 2 or 3 installing them with Vaseline.
You'll want extras! I tore 2 or 3 installing them with Vaseline.
79 KZ1000 LTD. Mikuni VM26 w/ accelerator pump. 4 into 1 header. Stock intake setup. GS1100 Swingarm, My swap thread:
kzrider.com/index.php?option=com_kunena&...d=5&id=210872#210872
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- Bunty27
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Re: Bad o-rings on pilot-screws
12 Jul 2012 19:52
I bought a pack of the Viton O-Rings at my local Harbor Freight and I'm all set. Thank's for all your help.
1982 KZ550 LTD
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- loudhvx
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Re: Bad o-rings on pilot-screws
12 Jul 2012 22:23 - 12 Jul 2012 22:25
Here is the dimension on the air screw oring:
Air screw has 3.25mm I.D. x 1.40mm Cross Section oring.
Since they don't contact gasoline, you can probably get away with HNBR or Nitrile, but Viton is better if you have that.
As Patton noted, the rebuild kits come with orings and brand new screws, along with many other useful parts (jets, adjustable needles, fuel valves, orings, etc). Very good deal.
As Martin noted, there is a lot of TK22 and KZ550 info on my site in his link, or in my signature.
Air screw has 3.25mm I.D. x 1.40mm Cross Section oring.
Since they don't contact gasoline, you can probably get away with HNBR or Nitrile, but Viton is better if you have that.
As Patton noted, the rebuild kits come with orings and brand new screws, along with many other useful parts (jets, adjustable needles, fuel valves, orings, etc). Very good deal.
As Martin noted, there is a lot of TK22 and KZ550 info on my site in his link, or in my signature.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
Last edit: 12 Jul 2012 22:25 by loudhvx.
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- Bunty27
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Re: Bad o-rings on pilot-screws
21 Aug 2012 11:45
Lou, I've been unable to find O-rings with the exact specification you mentioned below. I tried using some that were close but they were either too big and would break up when installed or were too little (in thickness). Do you know of any place where I may be able to get the 3.25mm I.D x 1.40mm CS o-ring? Thanks much.
1982 KZ550 LTD
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- Patton
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Re: Bad o-rings on pilot-screws
21 Aug 2012 12:08
No eBay APP ID and/or Cert ID defined in Kunena configuration
Good Fortune!
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- OldSchoolZ
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Re: Bad o-rings on pilot-screws
21 Aug 2012 12:08 - 21 Aug 2012 12:09
Heres one that will strain your noodle.
Install your o-rings, set at even number turns run bike.
Now remove all the orings, reinstall to same number turns, did you notice any difference?
Install your o-rings, set at even number turns run bike.
Now remove all the orings, reinstall to same number turns, did you notice any difference?

Remember, don't work on your bike so much you never ride it.
Last edit: 21 Aug 2012 12:09 by OldSchoolZ. Reason: tpyo
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- loudhvx
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Re: Bad o-rings on pilot-screws
22 Aug 2012 14:34
No eBay APP ID and/or Cert ID defined in Kunena configuration
92055-1070 Those are the ones. Can also use 92055-1125 or 92055-1134.
Patton wrote:
Good Fortune!
92055-1070 Those are the ones. Can also use 92055-1125 or 92055-1134.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- Bunty27
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Re: Bad o-rings on pilot-screws
27 Aug 2012 16:15
Thanks a lot Lou. I got the rings, installed them on my carbs and everything was so much easier to tune and make work. I was able to get my kawa out and ride it and it seemed to ride awesome. I can't tell you how happy I am to be on a Kawa after more than 15 years. Thanks to you and everyone else here. I'm not out of the woods yet and a few kinks to clean up. I'll post some pics once I'm all done.
1982 KZ550 LTD
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- loudhvx
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Re: Bad o-rings on pilot-screws
28 Aug 2012 14:56
Sounds good.

1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- Bunty27
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Re: Bad o-rings on pilot-screws
28 Aug 2012 17:51
And on that same note, I may have to replace the o-rings on my drain screws too.
I notice that fuel's leaking out of overflow tube on one of the carbs. I adjusted the fuel level and it seemed to be ok but I'm not really sure. Could it just be the o-ring or something else?
And if it is the o-ring, can you please point me to an ebay link again?
I tried looking but was unable to find anything.
I notice that fuel's leaking out of overflow tube on one of the carbs. I adjusted the fuel level and it seemed to be ok but I'm not really sure. Could it just be the o-ring or something else?
And if it is the o-ring, can you please point me to an ebay link again?

1982 KZ550 LTD
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- Bunty27
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Re: Bad o-rings on pilot-screws
28 Aug 2012 17:54
Never mind, I think I found some on ebay. But do let me know what you think of the leak. Thanks much.
1982 KZ550 LTD
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- Patton
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Re: Bad o-rings on pilot-screws
28 Aug 2012 22:13 - 28 Aug 2012 22:15Bunty27 wrote: Never mind, I think I found some on ebay. But do let me know what you think of the leak. Thanks much.
Would suspect imperfect fuel valve. Usually just dirty, but sometimes worn.
Less likely to be an issue with the float itself, such as leaking float.
Possibly a cracked or loose overflow tube.
Probably wasn't result of improper float height (which may have been goofed up when trying to correct a float valve leak by messing with the float height).
When fuel valve has been corrected, would perform the clear tube test, and readjust the float tang as needed to achieve correct fuel level.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
Last edit: 28 Aug 2012 22:15 by Patton.
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