Carb or Petcock Fuel Leak Question (Z750 Twin)
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Carb or Petcock Fuel Leak Question (Z750 Twin)
21 Jun 2012 14:30 - 22 Jun 2012 11:50
Guys, quick question. Im not used to gravity feed fuel taps that we have on our bikes at all so i was just wondering if they are left in the 'on' position should there be some fuel leakage? Im finding some fuel build up under the carbs in the oil pressure sensor area.
If thats not the petcock what might it be??
If thats not the petcock what might it be??
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
Last edit: 22 Jun 2012 11:50 by 750steve.
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 16:04 - 21 Jun 2012 16:05
If the fuel floats/valves/needles etc are all in perfect shape, they will not overflow.... at least not any noticable amount. That said, you should always shut off the petcock when you park it for any length of time. Many will leak gas.
1979 KZ-750 Twin
Last edit: 21 Jun 2012 16:05 by bountyhunter.
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 16:21bountyhunter wrote: If the fuel floats/valves/needles etc are all in perfect shape, they will not overflow.... at least not any noticable amount. That said, you should always shut off the petcock when you park it for any length of time. Many will leak gas.
+1 If you look inside the original literature about the petcocks you will find thefollowing removable fold out provided by Kawasaki:
Attachment PetcockSign.jpg not found
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- 750steve
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 19:57
:laugh: Ed, have you turned off your petcock tonight & got that beer? :lol:

07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 19:59bountyhunter wrote: If the fuel floats/valves/needles etc are all in perfect shape, they will not overflow.... at least not any noticable amount. That said, you should always shut off the petcock when you park it for any length of time. Many will leak gas.
My floats are good, i'll maybe look about replacing my needle valves. Does that mean i'll need to reset my float height?
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
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- Patton
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 21:57 - 21 Jun 2012 22:00750steve wrote: ...My floats are good, i'll maybe look about replacing my needle valves. Does that mean i'll need to reset my float height?
Perhaps the float valves just need a good cleaning.
Replacing the float valve should not affect the float height or the fuel level.
Float valve and float must be properly operational in order to perform the clear tube test, which will show the fuel level.
If the fuel level is wrong, the float tang may be adjusted to achieve a float height that results in the correct fuel level.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
Last edit: 21 Jun 2012 22:00 by Patton.
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- Motor Head
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 22:03
If you think it may be the Petcock leaking. Try disconnecting the fuel line, and then running down into another container overnight.
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 22:46Patton wrote:750steve wrote: ...My floats are good, i'll maybe look about replacing my needle valves. Does that mean i'll need to reset my float height?
Perhaps the float valves just need a good cleaning.
Replacing the float valve should not affect the float height or the fuel level.
Float valve and float must be properly operational in order to perform the clear tube test, which will show the fuel level.
If the fuel level is wrong, the float tang may be adjusted to achieve a float height that results in the correct fuel level.
Good Fortune!
thanks Patton. i'll clean em 1st as they really did seem ok on close inspection, no wear at the taper & the spring was ok too. I even took a high res digital pic of them so i could enlarge the taper & look for damage/wear
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 22:46Motor Head wrote: If you think it may be the Petcock leaking. Try disconnecting the fuel line, and then running down into another container overnight.
Definately not the petcock, i've already done as you said to eliminate it.
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 22:52
It sometimes helps to chuck a Q-tip in a drill and use it to clean the seat orifice.
And when reassembling the carbs, the same float needle should be kept with its same seat.
Good Fortune!
And when reassembling the carbs, the same float needle should be kept with its same seat.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 23:16 - 21 Jun 2012 23:19750steve wrote: Guys, quick question. Im not used to gravity feed fuel taps that we have on our bikes at all so i was just wondering if they are left in the 'on' position should there be some fuel leakage? Im finding some fuel build up under the carbs in the oil pressure sensor area.
If thats not the petcock what might it be??
Excess fuel getting past the float valve into the float bowl (for whatever reason) should escape through the overflow circuit, which usually exits from a nipple on the float bowl, and on through a hose routed to discharge underneath the bike.
Such fuel escaping via the overflow circuit should not build up under the carbs in the oil pressure sensor area.
Fuel accumulating in the oil pressure sensor area might be from a leaking fuel line, fuel line connection, ill-fitting fuel pipe (tee joint), carb bowl gasket, or overflow hose, or where overflow hose attaches to the nipple at bottom of the float bowl.
Persistent leaks past the float bowl gaskets may sometimes be stopped by using double gaskets.
The float bowl usually has ears with holes through which the screws attach the bowl to the carb.
On some carbs, if over-tightened in an effort to better seal a suspected leaking float bowl gasket, the ear may bend slightly and prevent proper tightening. In such case, the ear may usually be carefully straightened. Could try pressing the bowl down against a flat surface, and tapping the bowl to re-align the ear.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
Last edit: 21 Jun 2012 23:19 by Patton.
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- Motor Head
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Re: Petcock/ Fuel Leak Question (Z750 Twin)
21 Jun 2012 23:33 - 21 Jun 2012 23:58
Do your carbs have the Brass overflow tube, pressed into the float bowl? These can crack, and leak out the overflow. It will lose most of the contents of the bowl with the petcock off.
Thinking related issue to your other thread maybe, www.kzrider.com/forum/3-carburetor/52967...ak-from-drain-screws
Thinking related issue to your other thread maybe, www.kzrider.com/forum/3-carburetor/52967...ak-from-drain-screws
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
Last edit: 21 Jun 2012 23:58 by Motor Head.
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