Carb Sync instructions 79 kz1000
- badrhino
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Re: Carb Sync instructions 79 kz1000
14 Jul 2012 02:22
That looks like a pretty good deal. Especially with the extra main jets.
Is this the only way?
:lol: :silly:
Who wants to give me $765.95 for my 29 Smoothies????? LOL
Is this the only way?

Who wants to give me $765.95 for my 29 Smoothies????? LOL
1980 KZ1000 with a 1982 KZ1000J motor with 1100 pistons and heads, Vance & Hines, 29MM Smooth Bores, Work in Progress
Franken Z!
Franken Z!
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- Old Man Rock
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Re: Carb Sync instructions 79 kz1000
14 Jul 2012 10:15
Attachment MorganUnit.jpg not found
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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The following user(s) said Thank You: Brady 154
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- richrand
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Re: Carb Sync instructions 79 kz1000
14 Jul 2012 19:13
Can someone please explain (or link me to an explanation) of the parameters involved in carb syncing and how they interact? So compression plays a role because it creates the vacuum. But does it involve fuel flow at all? Or how well the carb is performing? For example if three cylinders be firing and one not, but all cyls have great compression, could the sync be even across all cyls?
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- 650ed
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Re: Carb Sync instructions 79 kz1000
14 Jul 2012 23:42richrand wrote: Can someone please explain (or link me to an explanation) of the parameters involved in carb syncing and how they interact? So compression plays a role because it creates the vacuum. But does it involve fuel flow at all? Or how well the carb is performing? For example if three cylinders be firing and one not, but all cyls have great compression, could the sync be even across all cyls?
Very doubtful. When a cylinder fires the exhaust pulse creates a scavenging effect which in turn affects the intake cycle. So the intake vacuum on a cylinder that is not firing would not be identical to that of a cylinder that is firing and the failure of a cylinder to fire may also actually affect the intake of cylinder(s) that is/are firing because of uneven scavenging. If you were to synch all carbs while one cylinder is not firing, once you fix the problem and that cylinder is firing you should synch again. Best bet is not to bother with a fine dynamic synch until all cylinders are firing properly. Have you identified the problem that prevents one cylinder from firing? Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- richrand
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Re: Carb Sync instructions 79 kz1000
15 Jul 2012 19:37
Thanks, Ed. I have not. My number 1 isn't firing properly. Compression is 145 cold. Carbs have been gone through twice. It seems to run better when the carbs are set to super rich -- like 4 turns out. Then if I roll back the mix on #1 it will start to stumble when it gets near closed. So it's doing something. I've done the ignition-circuit mod, but I'm pretty sure the stock coils and wires are fading and spark isn't optimal. Nevertheless, when I switch the #1 and #4 leads, the #1 cyl still doesn't fire right. Like I said, a super rich setting seems to make it run better.
Ive got pods and a 4/1 (baffled), mains are 117.5 and pilots are 17.5. I don't know the needle position. Float level is set right. Any ideas??
Ive got pods and a 4/1 (baffled), mains are 117.5 and pilots are 17.5. I don't know the needle position. Float level is set right. Any ideas??
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- 650ed
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Re: Carb Sync instructions 79 kz1000
15 Jul 2012 20:03
Here are some things you may want to check if you haven’t already:
Valves adjusted within spec
No air leaks at #1 (or other) carb holders
Pod on #1 not blocking orifices on intake mouth
When you swapped #1 and #4 spark plug leads, did you also swap spark plug? Could #1 plug be bad?
Does #1 stumble at all RPM or only at idle?
Valves adjusted within spec
No air leaks at #1 (or other) carb holders
Pod on #1 not blocking orifices on intake mouth
When you swapped #1 and #4 spark plug leads, did you also swap spark plug? Could #1 plug be bad?
Does #1 stumble at all RPM or only at idle?
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- richrand
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Re: Carb Sync instructions 79 kz1000
15 Jul 2012 22:39
Thanks, Ed. I did swap the plugs. I'm going to pull the carbs and valve cover tomorrow and check everything again, including cam timing. I'll disassemble the carbs again and check the needles too. Manifolds are sealed, but I agree that this seems like the #1 is not sealing tight somewhere.
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- Brady 154
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Re: Carb Sync instructions 79 kz1000
16 Jul 2012 00:20
I am curious what you find your problem to be, because I have the same problem. I just did a ground up rebuild of my 76 KZ900 LTD. Here are the mods:
-new 1075 kit (compression tested good on all cylinders, about 140)
-new PSP 3X cams (degreed to 106)
-new Mikuni RS34 Flatslide carbs with 125 main, needle jet on P4
-new carb manifolds
-new pod air filters
-old Dyna S 3 ohm coils and ignition timed according to the Dyna procedure
Cylinders 2-4 are running good, slightly on the lean side but ok (based on reading the plugs), but cylinder 1 plug is black and wet. My spark tester shows there is spark on #1 and it jumps the gap on the tester fine. Also my laser temp reader shows the exhaust header on 1 only gets to about 160 degrees, and 2-4 all get up to about 600 after a few minutes of idling. I've swapped plugs, plug wires, and cylinders 1 and 4 on the coil, but the problem always happens on cylinder 1. I don't know where to go from here. Is this a carb issue, cam timing, ignition timing? I'd greatly appreciate any input.
Brady
-new 1075 kit (compression tested good on all cylinders, about 140)
-new PSP 3X cams (degreed to 106)
-new Mikuni RS34 Flatslide carbs with 125 main, needle jet on P4
-new carb manifolds
-new pod air filters
-old Dyna S 3 ohm coils and ignition timed according to the Dyna procedure
Cylinders 2-4 are running good, slightly on the lean side but ok (based on reading the plugs), but cylinder 1 plug is black and wet. My spark tester shows there is spark on #1 and it jumps the gap on the tester fine. Also my laser temp reader shows the exhaust header on 1 only gets to about 160 degrees, and 2-4 all get up to about 600 after a few minutes of idling. I've swapped plugs, plug wires, and cylinders 1 and 4 on the coil, but the problem always happens on cylinder 1. I don't know where to go from here. Is this a carb issue, cam timing, ignition timing? I'd greatly appreciate any input.
Brady
1976 KZ900 LTD, resto-mod
-1075 Piston Kit
-PSP 3X Cams (degreed to 106)
-Mikuni RS34 Carbs
-Pod Air Filters
-Dyna S Coils and Ignition
-Race Tech Valve Cartridge Emulators up Front
-Ohlins Shocks out Back
-1075 Piston Kit
-PSP 3X Cams (degreed to 106)
-Mikuni RS34 Carbs
-Pod Air Filters
-Dyna S Coils and Ignition
-Race Tech Valve Cartridge Emulators up Front
-Ohlins Shocks out Back

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- 650ed
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Re: Carb Sync instructions 79 kz1000
16 Jul 2012 00:49
If the problem is only on 1 cylinder I don't think it could be a cam or ignition timing problem. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- Brady 154
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Re: Carb Sync instructions 79 kz1000
16 Jul 2012 00:53650ed wrote: If the problem is only on 1 cylinder I don't think it could be a cam or ignition timing problem. Ed
That's what I was thinking too. Seems odd to already have an issue with brand new carbs though. I have not synchronized them, so I was thinking of doing that next. Doesn't seem like out of sync would be the problem though.
1976 KZ900 LTD, resto-mod
-1075 Piston Kit
-PSP 3X Cams (degreed to 106)
-Mikuni RS34 Carbs
-Pod Air Filters
-Dyna S Coils and Ignition
-Race Tech Valve Cartridge Emulators up Front
-Ohlins Shocks out Back
-1075 Piston Kit
-PSP 3X Cams (degreed to 106)
-Mikuni RS34 Carbs
-Pod Air Filters
-Dyna S Coils and Ignition
-Race Tech Valve Cartridge Emulators up Front
-Ohlins Shocks out Back

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- richrand
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Re: Carb Sync instructions 79 kz1000
16 Jul 2012 12:12 - 16 Jul 2012 12:12
Z1-Ent Tech line suggested I swap the 1/4 and 2/3 coils to see if the problem follows the coils/wires. Its a great idea that I'd do if the 2/3 wires were long enough -- which they aren't on my machine.
Last edit: 16 Jul 2012 12:12 by richrand.
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- 650ed
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Re: Carb Sync instructions 79 kz1000
16 Jul 2012 13:02 - 16 Jul 2012 13:02richrand wrote: Z1-Ent Tech line suggested I swap the 1/4 and 2/3 coils to see if the problem follows the coils/wires. Its a great idea that I'd do if the 2/3 wires were long enough -- which they aren't on my machine.
Since you already swapped the #1 and #4 leads and plugs and the problem did not change I don't really see what swapping coils could prove. Since the coil, leads, caps, and plugs for both #1 and #4 fire cylinder #4 fine but will not fire cylinder #1, the ignition system would appear to be working ok. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 16 Jul 2012 13:02 by 650ed.
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