CV34 Pilot Screw Thread Chasing

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CV34 Pilot Screw Thread Chasing

16 May 2011 16:32
#451482
The pilot screw on one of my CV34s is very hard to turn, to the point that the head of the brass pilot screw gets stripped while I am trying to make adjustments.

The pilot screw was new, so I believe it is probably the threads that need to be cleaned up. Does that sound correct?

If that does sound correct, should I be looking at using a bottoming, plug, or taper tap? This is my first experience at doing something like this so I am unsure if I am even using the correct terminology.

I can probably figure out the dimensions from an extra pilot screw I have, but does anyone know them offhand so I can compare to?
1981 KZ750-H2
Saskatoon, SK

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Re: CV34 Pilot Screw Thread Chasing

16 May 2011 17:31
#451496
As I do more reading, it appears I definitely do not want to use a tap but a thread chaser so as to not cut up the original threads.

I might just look at making a thread chaser out of an appropriately sized bolt.
1981 KZ750-H2
Saskatoon, SK

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  • JR
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Re: CV34 Pilot Screw Thread Chasing

16 May 2011 20:50
#451571
I wonder if it might be possible to make a thread chaser from an old air mix screw with a Dremel? I once made a thread chaser from a spark plug using a hacksaw blade.

I would first clean out the hole with a Q tip and some type of cleaner and whatever thread chaser you end up with I would coat it in grease and be very very carefull and go very slowly as I would think it would be very easy to totally bugger up a set of carbs
1980 kz750E1, Delkevic exhaust

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Re: CV34 Pilot Screw Thread Chasing

16 May 2011 20:57
#451574
I think the existing air mix screw may be too soft to do the chasing, though that is a good idea I will look into.

I have an old set of the carbs that aren't in the greatest shape that I am going to experiment on first, I think.
1981 KZ750-H2
Saskatoon, SK

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