Sick of the leak

  • 1980shaftie
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Sick of the leak

18 Feb 2011 19:42
#431671
I have a 1980 kz1000 shaft... I am new to carburetted motorcycles. I noticed a leak about a week ago, I pulled the carburetor off and cleaned it all out. At first I thought this fixed the problem. I was wrong. While riding today I noticed that the bike would begin to leak fuel while stopped at an idle. The fuel if dumping out of the second carb. I was guessing the float was sticking open. When I pulled it apart again and checked the float it seemed to be functioning properly.. What else could be causing this leak and what can I do to fix. I've got a gorgeous weekend in the 80s ahead of me and I would love to ride. (without stopping all the time to fill up.)

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  • testarossa
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Re: Sick of the leak

18 Feb 2011 20:14
#431688
Pull that float bowl off again and have a look at the brass tube that stands straight up in the bowl. I had one carb with a steady leak even when the fuel level was right. I discovered that the brass tube in question had a very fine longitudinal crack that caused the leak.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
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  • PLUMMEN
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Re: Sick of the leak

18 Feb 2011 20:20
#431689
tap on bottem of bowl and see if it stops.
dump a big can of sea foam in the tank and take it out on the highway and blow it out B)
Still recovering,some days are better than others.

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  • cyclhed
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Re: Sick of the leak

18 Feb 2011 21:40
#431710
the float valve (needle and seat) is leaking, replace it
Past:
1972 175 F7
1974 KZ400
1981 GPZ550
1980 KZ750 LTD
1978 KZ1000
1968 H1500 Mach III
Present:
1982 KZ1000 M2 CSR

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  • bountyhunter
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Re: Sick of the leak

19 Feb 2011 12:31 - 19 Feb 2011 12:32
#431843
You can also polish the needle tip and the inside of the brass seat. I do it as normal maintenance every six months to prevent leaks. Put the needle in a hand drill and use some 600 sandpaper laid over a popsicle stick to polish the angled tip of the needle until it is dead smooth. If the needle/seat can not be smoothed with a light polishing, replace them

I use a Q tip and chrome polish to smooth the inside of the brass seat. Wrap a bit of tape around the threads of the brass seat and gently install it into thehand drill and spin it using the Q tip to go inside with the polish.

NOTE: If not already done, you need to rinse out your gas tank, clean the petcock assembly, and install inline fuel filters. If not, reapairing carburetors will be a lifetime hobby as dirt and sediment work their way downhill into the carbs.
1979 KZ-750 Twin
Last edit: 19 Feb 2011 12:32 by bountyhunter.

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  • mjg15
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Re: Sick of the leak

19 Feb 2011 12:57 - 19 Feb 2011 13:39
#431853
testarossa wrote:
Pull that float bowl off again and have a look at the brass tube that stands straight up in the bowl. I had one carb with a steady leak even when the fuel level was right. I discovered that the brass tube in question had a very fine longitudinal crack that caused the leak.

I've also had this happen a few times....drives you nuts until you find it.
'80 Z750fx
'81 KZ550A
'81 GPz550's, Too many!
'82 KZ1000R
'82 GPz750
'90 ZR550


Project photo album: s163.photobucket.com/albums/t289/mg15_ph...GPz-ZR550%20project/
s163.photobucket.com/albums/t289/mg15_ph...current=DSC01286.jpg
Last edit: 19 Feb 2011 13:39 by mjg15.

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  • 1980shaftie
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Re: Sick of the leak

19 Feb 2011 13:23
#431856
Thank you everybody for your help, turns out it was the float needle. While replacing that I also took a little more advice and installed a fuel filter since I found some trash in the carb. Thank you again everybody. I'm off to ride!

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