KZ 440 1981 Slow to come back to idle
- tygoebel
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KZ 440 1981 Slow to come back to idle
11 Aug 2009 10:57
Recently got a KZ 440. I have removed and cleaned the carbs.
I am pretty sure that every thing is back in the bike and installed correctly. The bike starts and runs pretty good except that it takes 10 or more seconds to come back to an idle. When I ride the bike and have to come to a stop (stop sign ect) the bike continues at 3000+ rpms and slowly makes it down to 1200 rpms.
Second question - What is the the correct setting for the piot screws?
Third question - Is it important to plug the top of the idle screw opening as it states in the repair manuel?
Thanks to any one that can give a suggestion to my problems
I am pretty sure that every thing is back in the bike and installed correctly. The bike starts and runs pretty good except that it takes 10 or more seconds to come back to an idle. When I ride the bike and have to come to a stop (stop sign ect) the bike continues at 3000+ rpms and slowly makes it down to 1200 rpms.
Second question - What is the the correct setting for the piot screws?
Third question - Is it important to plug the top of the idle screw opening as it states in the repair manuel?
Thanks to any one that can give a suggestion to my problems
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- Russ Jackson
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Re: KZ 440 1981 Slow to come back to idle
11 Aug 2009 11:00
Do you have a spring hooked up to the throttle?...Russ
1976 KZ 900 B1 29 smoothbores, Kerker, Lester Mags
2008 Kawasaki Concours 14 abs
2008 Kawasaki Concours 14 abs
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- Nebr_Rex
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Re: KZ 440 1981 Slow to come back to idle
11 Aug 2009 11:09
idle mixture is lean,screws usually 1 1/8 turns out,sometimes 2 turns,are pilot jets pluged?
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
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81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
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- Link14
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Re: KZ 440 1981 Slow to come back to idle
11 Aug 2009 11:10
With both my 440 and 750, any time I had issues with the idle speeding away or slow to return to idle, it was an air leak issue, either I forgot to plug a vacuum pork, the plug was leaking, or the carb holder had a leak.
Not sure about the pilot screw setting, but I've had my plugs off for over a year without any trouble.
Not sure about the pilot screw setting, but I've had my plugs off for over a year without any trouble.
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- tygoebel
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Re: KZ 440 1981 Slow to come back to idle
11 Aug 2009 11:10
Spring on carb
There is a very strong spring that returns the butteryfly valves to the closed positions
There is a very strong spring that returns the butteryfly valves to the closed positions
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- Russ Jackson
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Re: KZ 440 1981 Slow to come back to idle
11 Aug 2009 11:29
tygoebel wrote:
Have you watched to see if the carbs snap back quickly?...Russ
Spring on carb
There is a very strong spring that returns the butteryfly valves to the closed positions
Have you watched to see if the carbs snap back quickly?...Russ
1976 KZ 900 B1 29 smoothbores, Kerker, Lester Mags
2008 Kawasaki Concours 14 abs
2008 Kawasaki Concours 14 abs
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- tygoebel
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Re: KZ 440 1981 Slow to come back to idle
11 Aug 2009 12:06 - 11 Aug 2009 12:16
Russ Jackson wrote:
5 min later
Just checked and they seem to snap back to butterfly closed position with with correct amount of force
I have not, but I'll go out and check nowtygoebel wrote:Spring on carb
There is a very strong spring that returns the butteryfly valves to the closed positions
Have you watched to see if the carbs snap back quickly?...Russ
5 min later
Just checked and they seem to snap back to butterfly closed position with with correct amount of force
Last edit: 11 Aug 2009 12:16 by tygoebel.
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- Patton
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Re: KZ 440 1981 Slow to come back to idle
11 Aug 2009 18:26
If not already done, would assure advancer is properly functioning by quickly moving back and forth as rpm's are varied by blipping throttle.
Using a strobe type timing light, watch the advancer in actual operation.
Sometimes the advancer gets sticky and gunked up whereby it fails to readily return to idle position. Might need lubing, or maybe removal and cleaning. I prefer moly grease for lubing, but oil may suffice temporarily.
Good Luck!
Using a strobe type timing light, watch the advancer in actual operation.
Sometimes the advancer gets sticky and gunked up whereby it fails to readily return to idle position. Might need lubing, or maybe removal and cleaning. I prefer moly grease for lubing, but oil may suffice temporarily.
Good Luck!

1973 Z1
KZ900 LTD
KZ900 LTD
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