Budget Head Rebuild question
- Seth82KZ750HLTD
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Budget Head Rebuild question
14 Jul 2018 10:04
Has anyone here rebuilt their own cylinder head? I have a 1982 KZ750 4 cylinder with a sticking intake valve. I have years of automotive experience, including full rebuilds of engines.
I bought this KZ as a "barn" find and am hoping to keeping the budget for getting it back on the road as low as possible. I've pulled the cylinder head off and found I can stick my fingernail partially into the #3 intake valve. I don't see any evidence of a thrown rod or any contact between the valve and the piston. Am I somewhat safe in guessing there is some rust build up causing the valve to stick and not fully close?
Would I have a reasonable chance of success to pull everything apart, clean up any rust and carbon build up on the valves, run a brass brush up and down the valve guides, reassemble adjusting the valve clearances? Maybe doing a basic valve lap while I have it apart. I know its not the "proper" way, but I've had quotes as high as $350 just for a basic head rebuild. That's more than I paid for the bike.
Thanks!
I bought this KZ as a "barn" find and am hoping to keeping the budget for getting it back on the road as low as possible. I've pulled the cylinder head off and found I can stick my fingernail partially into the #3 intake valve. I don't see any evidence of a thrown rod or any contact between the valve and the piston. Am I somewhat safe in guessing there is some rust build up causing the valve to stick and not fully close?
Would I have a reasonable chance of success to pull everything apart, clean up any rust and carbon build up on the valves, run a brass brush up and down the valve guides, reassemble adjusting the valve clearances? Maybe doing a basic valve lap while I have it apart. I know its not the "proper" way, but I've had quotes as high as $350 just for a basic head rebuild. That's more than I paid for the bike.
Thanks!
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- Nessism
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Re: Budget Head Rebuild question
14 Jul 2018 10:16
Pull the valves and inspect everything. That will tell the story regarding what is wrong. Valves hanging open like you describe could be from a bent stem but valves are cheap enough if you look in ebay.
BTW, $350 for a proper valve job and assembly is not that bad.
BTW, $350 for a proper valve job and assembly is not that bad.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- Seth82KZ750HLTD
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Re: Budget Head Rebuild question
14 Jul 2018 10:22
Yes, I do agree that $350 is reasonable for a complete valve job. But like I mentioned, hoping to keep this bike a cheap budget restore and do as much work on my own as I can. Especially when I have the skills, just might not have the specific tools needed.
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- gd4now
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Re: Budget Head Rebuild question
14 Jul 2018 11:17
Did you check the valve clearance/lash before tearing it apart. It could be that a smaller shim is all that is necessary to fully close the valve in question.
1977 KZ650 B1
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
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- Seth82KZ750HLTD
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Re: Budget Head Rebuild question
15 Jul 2018 13:17
While I did not, I'm pretty confident that clearance isn't my problem as the gap slowly closed over the course of 2 days with the head just sitting on my bench.
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