piston installation in bike
- loudhvx
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Re: piston installation in bike
11 Jun 2019 09:31 - 11 Jun 2019 09:41
Corey Clough has rebuilt quite a few 550's (he used to race them) and I think I recall him using the loaded-block-drop method (i just made up that name). Before that I recall discussion of soda-can ring compressors etc. (on the Gpz550 forum).
Sorry I don't remember which way was agreed upon as better on the 550.
He's a member here too. Hopefully he can chime in.
And yes, I see this is an old topic. I just don't remember ever seeing a conclusion on which way is easier.
Sorry I don't remember which way was agreed upon as better on the 550.
He's a member here too. Hopefully he can chime in.
And yes, I see this is an old topic. I just don't remember ever seeing a conclusion on which way is easier.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
Last edit: 11 Jun 2019 09:41 by loudhvx.
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- CoreyClough
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Re: piston installation in bike
12 Jun 2019 04:30
Hi Lou. I felt the disturbance in the middle of the night, and see you have mentioned me. LOL!!!
Hose/band clamps work for me in reinstaling the cylinders onto the pistons. Centers first, then slowly turning the engine over by hand, it will lower them to the outer cylinders. Here are pictures when I installed the Wiseco 615 Pistons years ago on the race bike. Go slow, taking your time. Might be a little teadious, but you'll get it. I do this with the engine in the frame. You can see the APE Studs in the pictures. You too can have a set.
Hose/band clamps work for me in reinstaling the cylinders onto the pistons. Centers first, then slowly turning the engine over by hand, it will lower them to the outer cylinders. Here are pictures when I installed the Wiseco 615 Pistons years ago on the race bike. Go slow, taking your time. Might be a little teadious, but you'll get it. I do this with the engine in the frame. You can see the APE Studs in the pictures. You too can have a set.
'85 GPz550(ZX550-A2)
GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp
GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp
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- ned37
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Re: piston installation in bike
12 Jun 2019 08:04
hose bands has been my method for years. last time i used that method and shopped for new bands, i found the manufacturers made them 2 or 3 mm thinner. makes it a bitch to cover all 3 rings. don't throw away your old bands

'83 GPZ1100, '97 Triumph Trophy 1200, '08 Husky TE610
Verde Valley, AZ
Verde Valley, AZ
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- loudhvx
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Re: piston installation in bike
12 Jun 2019 08:10
Thanks a lot Corey!
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- M_a_t_t
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Re: piston installation in bike
12 Jun 2019 23:21
Can you use piston ring compressors like they rent at LAPS? Or are they too tall?
83 KZ1100A (shaft)
17 Versys X 300 abs
81 kz650h1
81 kz750e2
90 Honda CBR600F (brother's)
17 Versys X 300 abs
81 kz650h1
81 kz750e2
90 Honda CBR600F (brother's)
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