Oil Cooler Questions.
- 4TheKZ1000
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Oil Cooler Questions.
24 Jan 2013 22:03
When I remover the oil pipe and add my oil cooler fittings to the upper case.....is there a output fitting and imput fitting.
Which fitting pumps the oil to the cooler and which one is the return line?
Its a pre-J engine.
Thanks.
Which fitting pumps the oil to the cooler and which one is the return line?
Its a pre-J engine.
Thanks.
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- wireman
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Re: Oil Cooler Questions.
24 Jan 2013 22:11
Take a look at omrs build post,hes got everything pretty well documented

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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- Old Man Rock
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Re: Oil Cooler Questions.
24 Jan 2013 22:18 - 24 Jan 2013 22:21
Lower fitting (where oil switch fits into) off top of engine case is fed from oil pump down below.
This 3/8ths line will feed into either end of the oil cooler.
The return line from the other end of the cooler will go to the upper case fitting behind the cylinder (right side of rear engine, oil pressure screw tube)thus feeding oil back into the system being passed up into/through the rear cylinder studs up to the head.
One with thread for oil switch, mounts to top of engine case.
Definitely use new O-rings... As me how I learned this.... (See image) :ohmy: :laugh:
This 3/8ths line will feed into either end of the oil cooler.
The return line from the other end of the cooler will go to the upper case fitting behind the cylinder (right side of rear engine, oil pressure screw tube)thus feeding oil back into the system being passed up into/through the rear cylinder studs up to the head.
One with thread for oil switch, mounts to top of engine case.
Definitely use new O-rings... As me how I learned this.... (See image) :ohmy: :laugh:
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
Last edit: 24 Jan 2013 22:21 by Old Man Rock.
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- 4TheKZ1000
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- 4TheKZ1000
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Re: Oil Cooler Questions.
24 Jan 2013 22:40
I know that the pressure switch fitting is 1/4 inch NPT.
Looks like the other fitting has a bigger thread size......anyone know this size?
Looks like the other fitting has a bigger thread size......anyone know this size?
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- Old Man Rock
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Re: Oil Cooler Questions.
24 Jan 2013 22:47
3/8ths line on both cooler feeds into barbed fittings.... Same....
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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- 4TheKZ1000
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Re: Oil Cooler Questions.
24 Jan 2013 22:49Old Man Rock wrote: 3/8ths line on both cooler feeds into barbed fittings.... Same....
Im going to run AN fittings on mine....so need to remove barb fittings.
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- pete greek1
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Re: Oil Cooler Questions.
25 Jan 2013 15:54
OMR, do you have pics. of the best way to route the hoses, from cooler to fittings ?... Pete
1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!
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- Old Man Rock
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Re: Oil Cooler Questions.
25 Jan 2013 17:25
Can't really say what's the BEST but for me the shortest route possible would be the best....
Under engine case seemed a PITA for oil changes and possible punctures not to mention added heat off exhaust.
Over engine also seemed a PITA due to heat on lines, kind of defeats the purpose of an oil cooler (to cool the oil down)....
Here's on my last build.
Under engine case seemed a PITA for oil changes and possible punctures not to mention added heat off exhaust.
Over engine also seemed a PITA due to heat on lines, kind of defeats the purpose of an oil cooler (to cool the oil down)....
Here's on my last build.
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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- Patton
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- pete greek1
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Re: Oil Cooler Questions.
26 Jan 2013 13:50
Thanks, OMR, & Patton
1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!
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- wireman
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Re: Oil Cooler Questions.
26 Jan 2013 14:08Im wondering about that billet aluminum motor mount,what else is patton trying to hide? :laugh:
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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