proper method of removing engine?

  • 9am53
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proper method of removing engine?

13 Sep 2009 08:26
#321299
Is there a proper order or method for removing an engine from a bike? Or do you just kind of take everything off and pull it out? also where is the tach seal located on an 82 ltd 1000? I figure since I will have it all out I may as well change it.

I am waiting for my manual right now, is there an engine removal section in there?

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  • PLUMMEN
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Re: proper method of removing engine?

13 Sep 2009 08:35
#321304
just remove gas tank,wiring,drive chain,clutch cable,carbs and airbox,exhuast,tach cable motor mounts and maybe coils if they get in way.jack it up and slide it out the right side is gonna be my guess...... damn now im tired from all that work,must take na..p :laugh:
Still recovering,some days are better than others.

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  • Twichel04
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Re: proper method of removing engine?

13 Sep 2009 10:22
#321329
i had to remove the valve cover, and tilt the engine to the side a bit (then again, mines a shafty, i didnt have a jack, and i was doing it on a little tiny apartment porch)

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  • larrycavan
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Re: proper method of removing engine?

13 Sep 2009 15:14
#321379
I don't believe there is a tach seal on an 82 LTD. That model should have had electronic tach. CSR models had mechanical tach..

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Re: proper method of removing engine?

13 Sep 2009 15:39
#321381
now you went and spoiled the suprise larry! :laugh:
Still recovering,some days are better than others.

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  • TerryK
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Re: proper method of removing engine?

13 Sep 2009 17:17 - 13 Sep 2009 17:19
#321397
-Disconnect everything like above, plus take off or tie down the rear brake pedal.

-The engine has to come out the right side as the left side front motor mount is welded to the frame.

-Place the bike on the center stand or a rear race stand.

-Position a milk crate on the right side of the bike.

-Take the seat off and straddle the bike.

-These engines are HEAVY but one person can remove it this way.

-You may have to tilt the engine to the left just a bit and work it slowly out to the right. You can take the valve cover off for more clearance but the engine will come out with it still on.

-You'll have to tilt the engine forward a bit as well. Be careful of the exhaust studs, they will hook on the frame.

-Once you get the oil drain plug past the frame rail you can get off the bike and put the engine on the milk crate.

-Don't leave the engine on the crate too long in case it gets knocked off.

WATCH YOUR FINGERS!!!!! Almost lost a thumb doing this back in the day.
1977 KZ1000
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1980 Z1R drag bike
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Last edit: 13 Sep 2009 17:19 by TerryK.

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  • 9am53
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Re: proper method of removing engine?

13 Sep 2009 17:39
#321402
thanks a lot, that is perfect. I can't wait to get my hands dirty, almost looking forward to the off season!

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  • JMKZHI
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Re: proper method of removing engine?

13 Sep 2009 18:03
#321410
Some folks have mentioned removing everything, then lay the frame/engine over in the grass, then lift the frame off the engine.

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  • H1Vindicator
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Re: ----

13 Sep 2009 18:09 - 20 Feb 2013 19:02
#321413
----
Last edit: 20 Feb 2013 19:02 by H1Vindicator.

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  • cruspeed
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Re: proper method of removing engine?

14 Sep 2009 08:06
#321542
JMKZHI wrote:
Some folks have mentioned removing everything, then lay the frame/engine over in the grass, then lift the frame off the engine.

Works great with 2 people!
78 KZ1000 project X 2

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  • MDawnz1
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Re: proper method of removing engine?

15 Sep 2009 22:15
#321923
Try this,
Get everything ready for it to come out.
Get a cold 12 pack.
Call 2 big friends over.
Give them 1 beer.
Have them pull the engine AND put it on the work bench.
You supervise of course.
Give them 1 more beer each.
Thank them and send them on their way.
Now the good part,,,,,,,,
Turn up the music ,
AND you have 8 cold beers while you tare down and make your parts list.

Works for me every time B)
1974 Z1a, still 903

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Re: proper method of removing engine?

15 Sep 2009 22:48
#321926
MDawnz1 wrote:
Try this,
Get everything ready for it to come out.
Get a cold 12 pack.
Call 2 big friends over.
Give them 1 beer.
Have them pull the engine AND put it on the work bench.
You supervise of course.
Give them 1 more beer each.
Thank them and send them on their way.
Now the good part,,,,,,,,
Turn up the music ,
AND you have 8 cold beers while you tare down and make your parts list.

Works for me every time B)


Git-er-dun
73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
1
Long Gone
75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
72 Honda CL 175
74 Honda QA 50
Tampa FL

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