Valve seals revisited

  • franknsr
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Valve seals revisited

11 Feb 2009 20:05
#263939
A while back I asked about replacing the valve seals on my bike without removing the head. I wanted to let you guys know that not only is it possible, but it went surprisingly easy. Well, most of it.

I fed a length or soft cloth rope into the cylinder while it was down, rotated it up, pushed down on the spring and used a magnet to remove the keepers in less time than it took you to read this. Old seal out, new seal in, then reassembly.

OK, first one took about 45 minutes to compress the spring and get both keepers in. Next one about 30 minutes. Hmmmm. I checked on line and found a cool valve keeper install tool. There is even a video on you tube;


So I did all this to save $45 on a head gasket, but to tool that makes this easy is $32. Go figure.


Formerly CSRchopper
1991 KZ1000P
Gone but not forgotten
1986 ZG1000
1982 650 CSR -shoulda kept this one-
Lisle Illinois, USA

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  • PLUMMEN
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Re: Valve seals revisited

12 Feb 2009 00:19
#264056
im impressed !B)
Still recovering,some days are better than others.

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  • oldkaws4ever
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Re: Valve seals revisited

12 Feb 2009 00:46
#264060
I second that......very nice CSRchopper, very nice indeed.
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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Re: Valve seals revisited

12 Feb 2009 05:26
#264087
way cool,,,
77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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  • 531blackbanshee
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Re: Valve seals revisited

12 Feb 2009 06:38
#264104
so is the tool you showed us the one that removes and replaces the valve keepers?
if so does it work as well as they advertise?
a friend here at work had shown me the video but i only work on things people bring me so they are already off and i use my conventional valve spring tools.
but when i needed to remove and replace the seals on my z1r i could have saved a lot of time with this tool.
thanks for posting.
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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  • mark1122
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Re: Valve seals revisited

12 Feb 2009 07:21 - 12 Feb 2009 07:22
#264119
VERY COOL.
how does that tool work?
So how did u compress the springs??
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Last edit: 12 Feb 2009 07:22 by mark1122.

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  • franknsr
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Re: Valve seals revisited

12 Feb 2009 18:44 - 12 Feb 2009 18:45
#264323
You compress the springs by pushing on them, or if they are too strong for that, then you....hang on now....use a hammer on the tool.
The trick here is if you want to do this without removing the head, then you have to get something under the valve to hold it in place so it doesn't drop into the cylinder. I used rope but others have used air pressure.

I feel like Hannibal from the A team; "I love it when a plan comes together."



Formerly CSRchopper
1991 KZ1000P
Gone but not forgotten
1986 ZG1000
1982 650 CSR -shoulda kept this one-
Lisle Illinois, USA
Last edit: 12 Feb 2009 18:45 by franknsr.

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  • timebomb33
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Re: Valve seals revisited

12 Feb 2009 19:15
#264347
that works great on the out side cylinders but what about the middle pair. not much room under the back bone of the frame.
1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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  • franknsr
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Re: Valve seals revisited

12 Feb 2009 19:25
#264363
Man I hate it when logic ruins a otherwise perfectly good plan.
You're probably right.
Formerly CSRchopper
1991 KZ1000P
Gone but not forgotten
1986 ZG1000
1982 650 CSR -shoulda kept this one-
Lisle Illinois, USA

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  • timebomb33
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Re: Valve seals revisited

12 Feb 2009 19:32
#264382
sorry there is no easy way to do things right
1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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  • jmods62
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Re: Valve seals revisited

12 Feb 2009 19:33
#264384
hey dude, tell me where to buy a cylinder head gasket for 45 bucks...i need one...joe

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  • timebomb33
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Re: Valve seals revisited

12 Feb 2009 19:38
#264397
cometic gaskets or z1-enterprises, or ape what do you need copper or fiber type.
1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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