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81 KZ 750 ltd. 24 Jul 2023 15:31 #887555

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Just picked up this 81 750 ltd and she is beyond rough. It’s an electrical nightmare so I’m currently sorting all that out. Then I will be going through the brakes   Hopefully when I get it started the engine is solid and runs strong. 
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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81 KZ 750 ltd. 30 Jul 2023 19:08 #887740

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Was playing around with the bike a little bit today. Kinda liking this set up. 

 
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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81 KZ 750 ltd. 30 Jul 2023 21:45 #887741

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How much did you drop the front? You going with struts or short shocks in the rear and what is the seat from? It seems to fit fairly well.
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more

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81 KZ 750 ltd. 30 Jul 2023 23:14 #887742

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I didn’t drop the front end any yet. Going with hard tail struts. And the seat is off of a 2013 Harley Electra glide. It does fit really well but it’s bulky. 
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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81 KZ 750 ltd. 04 Aug 2023 15:44 #887951

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Well I pulled the carb’s apart and what a mess they are. Someone has definitely been in them before that didn’t know what they were doing. Have them soaking in some simple green and water they are cleaning up nicely. Good news the rubber diaphragms were In perfect condition. 

 

 

 
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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81 KZ 750 ltd. 05 Aug 2023 06:30 #887965

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Nice to see someone doing a proper carb clean-up, with full breakdown.  I've got full O-ring kits for those carbs, in case you are in need.  If you want to source them yourself, these are the required sizes...

Pilot Screw: 1.2 x 2.0
Pilot Plug: 1.5 x 2.8 or 1.5 x 3.0
Fuel Tee, Transfer Tubes: 2.0 x 5.5
Drain Screws: 1.4 x 4.0 or 1.5 x 4.0
Float Bowl: 2.0 x 67

 
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81 KZ 750 ltd. 05 Aug 2023 18:37 #887989

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I just might take you up on that 
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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81 KZ 750 ltd. 06 Aug 2023 12:31 #887999

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A few tips I've learned (the hard way) regarding those carbs...

The primary main jets love to seize in the carb body.  Some heat may help, but often times, the slot gets buggered.  And I've had carbs where the threads pulled out of the carb body before.

The bleed pipe is below the primary main, and needs to come out for cleaning since the passage is super small.

The fuel Tee plastic part sometimes cracks.  Inspect carefully.

The pilot screw spring, O-ring and small steel washer often stay down into the carb passage when you pull out the screw.  A piece of stiff wire with a small J bent into the end will help get them out.

Using super glue in the float bowl groove helps hold the new O-ring in place.  Tape the O-ring down, until it dries, then install the bowl.

Keyster float needles are the best, other than OEM Keihin.  

The choke plates are fiddly to get aligned properly.  I install them with loose screws on the butterflies, then snug down the screws after everything is closing smoothly.  And use Red loctite on the screws.

 
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81 KZ 750 ltd. 07 Aug 2023 19:12 #888038

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Do you have float bowl gaskets as well?
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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81 KZ 750 ltd. 08 Aug 2023 07:24 #888044

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Those carbs use an O-ring to seal the float bowl.  Not a gasket.  And yes, i have them.  They are round, and require superglue or some adhesive to hold them in the groove befor installing the bowl.

Contact me here if you want to discuss further...

nessism  At  sbc global dot net (remove spaces)

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81 KZ 750 ltd. 15 Aug 2023 19:22 #888311

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So I’ve gone a slightly different direction on this build. I’m going a cafe racer route with it. I ordered a set of clubman handlebars and bar end mirrors. Was starting to clean up the chrome and realized that it was pealing on the rear fender pretty bad. So I sandblasted it and painted it gloss black. Got to looking at my mufflers and they are literally rotted away on the inside. I might try to find a cheap 4 into 1 for it or figure something out for the mufflers. Was honestly thinking about cutting off the mufflers past the crossover tube and welding on some exhaust turndowns to give it that muscle car side pipe look. Maybe even fab up some baffles to slide in and out. Here is the rear fender. 
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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81 KZ 750 ltd. 16 Aug 2023 21:01 #888350

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Got the clubman handlebars installed and a few other things. It’s starting to look like a bike again lol. 

 
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
Attachments:

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