New Member / 78 KZ 1000 Rebuild Project
- WY Cowboy
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New Member / 78 KZ 1000 Rebuild Project
05 Jan 2013 17:43 - 05 Jan 2013 17:50
Hi All,
Sold my Harley in September and picked this bike up from my dad in October. The bike had not ran for two years, got bike running and rode until snow fell in Minnesota. Have been busy updating frame, suspension, wheels, brakes, & wiring since start of December. All comments are welcome and appreciated. Thanks for all of the great posts, I have learned a lot in the last 30 days and really enjoy the Forum.
Cheers
Rick
Orginal bike in background
Mount for rear sets from Z1000
Rear sets from Z1000, need passenger pegs for my 8 year old daughter

Intial stance for suspension setup
Steel plate to mount coils inside battery area and to enclose all battery area
Coil mount
Steel side plate to enclose battery area with all wiring & key mount on side of battery box
Rear Interior Splash Guard to seal off battery area
Sold my Harley in September and picked this bike up from my dad in October. The bike had not ran for two years, got bike running and rode until snow fell in Minnesota. Have been busy updating frame, suspension, wheels, brakes, & wiring since start of December. All comments are welcome and appreciated. Thanks for all of the great posts, I have learned a lot in the last 30 days and really enjoy the Forum.
Cheers
Rick
Attachment KZRider1.jpg not found
Orginal bike in background
Attachment KZRider2.jpg not found
Mount for rear sets from Z1000
Attachment KZRider2.5.jpg not found
Rear sets from Z1000, need passenger pegs for my 8 year old daughter

Attachment KZRider3.jpg not found
Intial stance for suspension setup
Attachment KZRider4.jpg not found
Steel plate to mount coils inside battery area and to enclose all battery area
Attachment KZRider5.jpg not found
Coil mount
Attachment KZRider6.jpg not found
Steel side plate to enclose battery area with all wiring & key mount on side of battery box
Attachment KZRider7.jpg not found
Rear Interior Splash Guard to seal off battery area
Attachments:
Last edit: 05 Jan 2013 17:50 by WY Cowboy.
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- 531blackbanshee
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Re: New Member / 78 KZ 1000 Rebuild Project
08 Jan 2013 00:37
love the stance.
can't wait to see how it turns out.
leon
can't wait to see how it turns out.
leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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- D.Nel928
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Re: New Member / 78 KZ 1000 Rebuild Project
08 Jan 2013 01:14
I like where this is going

'78 KZ650 Custom thingy turned turbo build
www.kzrider.com/forum/11-projects/520339...z650-fighter-project
www.kzrider.com/forum/11-projects/520339...z650-fighter-project
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- 531blackbanshee
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Re: New Member / 78 KZ 1000 Rebuild Project
20 Jan 2013 22:42 - 20 Jan 2013 22:49
what frontend and wheels are you using?
all the fab work looks good,did you machine out the bungs?
i got your bracket done.
here is a pic of it next to a stocker,
is your frame back from the powdercoaters yet?
keep us posted,
leon
all the fab work looks good,did you machine out the bungs?
i got your bracket done.
here is a pic of it next to a stocker,
is your frame back from the powdercoaters yet?
keep us posted,
leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Last edit: 20 Jan 2013 22:49 by 531blackbanshee.
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- WY Cowboy
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Re: New Member / 78 KZ 1000 Rebuild Project
21 Jan 2013 00:09
Front end is 2001 ZX6
Front Wheel is 2005 zzr600
Rear Wheel is 1999 ZX6
I had a local machine shop help me with the stem/lower triple tree and shim for rear swing arm bolt. Will not get the frame back from powder coater until mid Feb, will post additional pictures durning final assembly.
Bracket looks great and thanks for the kind words.
Front Wheel is 2005 zzr600
Rear Wheel is 1999 ZX6
I had a local machine shop help me with the stem/lower triple tree and shim for rear swing arm bolt. Will not get the frame back from powder coater until mid Feb, will post additional pictures durning final assembly.
Bracket looks great and thanks for the kind words.
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- WY Cowboy
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Re: New Member / 78 KZ 1000 Rebuild Project
26 Jan 2013 09:26Attachment RearBreakCaliperBracket1.jpg not found
Attachment RearBreakCaliperBracket2.jpg not found
Leon
The fit and finish on the rear caliper bracket are awesome, thank you for your help sir.
Rick
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- WY Cowboy
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Re: New Member / 78 KZ 1000 Rebuild Project
26 Jan 2013 09:51 - 26 Jan 2013 09:56
Cheap and effective head light mount for larger fork tubes using exhaust tubing and stock headlight brackets.
Drilled out welds and expanded stock bracket.
Cut to desired length & welded stock bracket to exhaust tube.
Will post updated picture after paint.
Attachment HeadlightBracket1.jpg not found
Drilled out welds and expanded stock bracket.
Attachment HeadlightBracket2.jpg not found
Cut to desired length & welded stock bracket to exhaust tube.
Attachment HeadlightBracket3.jpg not found
Attachment HeadlightBracket4.jpg not found
Will post updated picture after paint.
Attachments:
Last edit: 26 Jan 2013 09:56 by WY Cowboy.
The following user(s) said Thank You: StreetfighterKz
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- kzz1king
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Re: New Member / 78 KZ 1000 Rebuild Project
27 Jan 2013 01:52
Great idea on the headlight brackets! Sweet.
Wayne
Wayne
74 Z1 1075, 29 smoothbores, owned and ridden since 1976
Home built KZ1000 turbo setup
www.kzrider.com/forum/11-projects/532476...s-budget-turbo-build
www.kzrider.com/forum/11-projects/532489-74-z-makeover
Home built KZ1000 turbo setup
www.kzrider.com/forum/11-projects/532476...s-budget-turbo-build
www.kzrider.com/forum/11-projects/532489-74-z-makeover
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- 531blackbanshee
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Re: New Member / 78 KZ 1000 Rebuild Project
28 Jan 2013 13:11
glad you like the bracket.
good idea on your headlight brackets.
keep us posted on your progress,
leon
good idea on your headlight brackets.
keep us posted on your progress,
leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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- WY Cowboy
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Re: New Member / 78 KZ 1000 Rebuild Project
18 Feb 2013 22:20
The frame is back from powdercoating, starting final assembly.
Attachment FinalAssembly2.JPG not found
Attachment FinalAssembly3.jpg not found
Attachment FinalAssembly1.jpg not found
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- oldsmo-dada
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Re: New Member / 78 KZ 1000 Rebuild Project
18 Feb 2013 22:46
Looks awesome!
Trying to walk the fine line between Perfect and too much.
81 CSR 650 (First and only bike..... So Far)
81 CSR 650 (First and only bike..... So Far)
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- 531blackbanshee
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Re: New Member / 78 KZ 1000 Rebuild Project
19 Feb 2013 12:24
this thing is really looking good.
i like the risers.
the gold wheels and tires also get my approval :evil: .
what is the paint job going to look like?
leon
i like the risers.
the gold wheels and tires also get my approval :evil: .
what is the paint job going to look like?
leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Please Log in or Create an account to join the conversation.