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Exhaust Help????? 23 Jan 2009 19:15 #259775

  • twfields79
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Okay I have been looking and searching all over for the past few days I have a few questions since I cant seem to find the answers...... Okay I have a 1980 KZ750 H1 LTD..... I am wanting a Kerker 4 into 1 Exhaust for it I have found it for other models bigger motor bikes but none specified for the 1980 KZ so if someone knows if one of the others will fit or know where to get a kerker for my bike that would be awsome!!!!!! Another question Will I have to rejet my carbs if I buy this exhaust? If so does anyone know which jets and what size I am pushing it with my wife on even spending the money to get the new exhaust and I would probably really be in the doghouse if I bought several jets to find the right jetting for it...... I am hoping that I can just get away with installing the kerker and get down the road...... But with my luck prob not...... Any help would be wonderful......
1978 KZ650 B2

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Exhaust Help????? 23 Jan 2009 19:23 #259776

  • oldkaws4ever
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The ones for the KZ 650 will also fit your bike;) . But you probally will have to make a small bracket for the mounting tab to attach to the rear foot peg. As far as jetting goes, i would get the exhaust on the bike first and see how it runs with the current jets;) ;) . I know on my kz 650, i put on a 4 into 1 vance and hines to replace the stock pipes, and never touched the jetting, and it runs spot on.
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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Exhaust Help????? 23 Jan 2009 19:38 #259778

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So the 650 Kerker will fit on the 750 for sure? I really just dont want to order the wrong one and have to spend more money on shipping My fiance would be pretty irritated....... I feel like i have hit the jackpot just gettin her to let me get the exhaust.... LOL
1978 KZ650 B2

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Exhaust Help????? 23 Jan 2009 19:47 #259780

  • oldkaws4ever
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Yup, it will fit;)
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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Exhaust Help????? 23 Jan 2009 19:49 #259781

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Good deal!!!! Now another question should I get the performance baffles?
1978 KZ650 B2

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Exhaust Help????? 23 Jan 2009 19:51 #259782

  • anarki650
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If you get the performance baffles you'll more than likely have to rejet.
09 Kawasaki ER6n
77 kz650b1 cafe rebirth project
"Being shot out of a cannon will always be better than being squeezed out of a tube, that's why God made fast motorcycles..."
Dr. Hunter S. Thompson
Omaha NE

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Exhaust Help????? 23 Jan 2009 19:57 #259783

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Okay thanks guys you have been very helpful!!!!!!I should probably start a new thread but I just put a manual cam chain tensioner on my bike and i have been reading up on how to adjust it but how do you know if the crank is turned to the point where the slack is at the tensioner?
1978 KZ650 B2

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Exhaust Help????? 23 Jan 2009 20:03 #259787

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Another question the tab that I will have to make will it just be an extension of the tab tht is already there or will I have to weld something on or how will that work?
1978 KZ650 B2

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Exhaust Help????? 24 Jan 2009 11:01 #259886

  • oldkaws4ever
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yup, it will only be an extension of the tab already welded on the can.
74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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Exhaust Help????? 24 Jan 2009 12:09 #259901

  • Patton
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Here's an example of a diy extension, which also employs a small rubber motor mount to isolate vibration from the frame.

Kerker on KZ900-B1 LTD

Good Luck! :)

[Click on image to enlarge view]

1973 Z1
KZ900 LTD
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Last edit: by Patton.

Exhaust Help????? 24 Jan 2009 12:15 #259903

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And another example. :)

[Click on image to enlarge view]

1973 Z1
KZ900 LTD
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Last edit: by Patton.

Exhaust Help????? 24 Jan 2009 15:52 #259958

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Cool thanks! Hey patton what do you mean when you say had local muffler shop do the quickie expansion inside muffler for perfect snug fit over header?
1978 KZ650 B2

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