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Kz750 E1(4) swingarm swap with ZRX1100 25 Mar 2019 05:45 #800997

  • Jim369bikes
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Hello guys,

Doing a build with a kz750 1981 bike and have just bought a ZRX1100 swingarm arm to put in. Just wondered if anyone has done this before? as I will need to do some fabrication for it to fit.

Cheers jim

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Kz750 E1(4) swingarm swap with ZRX1100 25 Mar 2019 06:37 #801001

  • TexasKZ
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You really should try the search button. I did a really quick search and came up with several threads like this.

www.kzrider.com/forum/5-chassis/606836-z...rm-pivot-idea#770026
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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Kz750 E1(4) swingarm swap with ZRX1100 25 Mar 2019 08:21 #801008

  • Jim369bikes
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I did do a search thanks, and have seen the attached thread before, but thank you for your time, although a little sarcastic.

My main issue is how to fit the swing arm into the frame as it’s width is larger. It’s only a few mm, so was looking at the different options and what bushing/seals are actually required. The pivot pin/spindle and sleeve from the kz750 could be used with replacement bearings with the required 22mm ID

Cheers jim

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Kz750 E1(4) swingarm swap with ZRX1100 16 Apr 2019 15:13 #802246

  • Skidmark
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I am currently doing a frame off resto-mod on an '81 KZ-750E myself. Going with a vintage Superbike theme. I decided to fabricate a tubular brace and weld it to the bottom of the stock swing arm. I made a weld fixture, and have the tubing bent, but haven't gotten any further with it yet.
Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker

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Kz750 E1(4) swingarm swap with ZRX1100 25 Oct 2019 09:24 #813009

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After welding and metallic silver powdercoat.
Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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Kz750 E1(4) swingarm swap with ZRX1100 25 Oct 2019 13:00 #813023

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Skidmark: any pic of the welding fixture?
Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires

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Kz750 E1(4) swingarm swap with ZRX1100 25 Oct 2019 17:30 #813033

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I used 1/4" steel plate, with 3" x 3" x 3/8" wall angle. I used the OEM pivot bolt and axle, which is why the washer stack is on the one side.
Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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Kz750 E1(4) swingarm swap with ZRX1100 26 Oct 2019 15:40 #813086

  • zed1015
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You need to center whatever rear wheel you are using to the arms shock mounts then drop a straight edge off either side of the bare rim to find the center of the pivot tube so you can work out how much needs to come off each end of the pivot to keep the wheel on the centreline.
The 750 frames s/a mounts are equidistant to the frame centerline so that makes it simpler.
I use a home made tool using some tool steel and an old spindle powered by a hand drill that fly cuts the ends which is guided by the pivot tube to keep everything truly square.
Just make sure you account for the thickness of the end caps and any shims.

Simplest way to solve the spindle sizes is to sleeve the pivot tube but there's plenty of other ways to do it.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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Kz750 E1(4) swingarm swap with ZRX1100 26 Oct 2019 18:11 #813093

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zed1015 wrote: You need to center whatever rear wheel you are using to the arms shock mounts then drop a straight edge off either side of the bare rim to find the center of the pivot tube so you can work out how much needs to come off each end of the pivot to keep the wheel on the centreline.
The 750 frames s/a mounts are equidistant to the frame centerline so that makes it simpler.
I use a home made tool using some tool steel and an old spindle powered by a hand drill that fly cuts the ends which is guided by the pivot tube to keep everything truly square.
Just make sure you account for the thickness of the end caps and any shims.
Simplest way to solve the spindle sizes is to sleeve the pivot tube but there's plenty of other ways to do it.


wow that tool is brilliant. You hold the cutter with a set screw?

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Kz750 E1(4) swingarm swap with ZRX1100 27 Oct 2019 00:40 #813107

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Yes. Just a piece of 1/4" tool steel held with a set screw.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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Kz750 E1(4) swingarm swap with ZRX1100 14 Nov 2019 21:38 #814009

  • kz650builder
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whats up man. Do you have any more information on the swingarm? Im using the same one you are for my build. 78 kz650 with 08 r1 front end and zrx swingarm.

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Kz750 E1(4) swingarm swap with ZRX1100 16 Nov 2019 15:10 #814068

  • Rick H.
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I didn't pay mush attention to this thread as I don't see myself ever doing something like this, but none-the-less Zed105 what an ingenious idea for trimming the swingarm. I will have to put that one into my memory banks for future reference if needed. I can't quite tell from the picture you posted, but is the tool steel post just placed in a round hole and locked down with a set screw or did you manufacture the hole in the spindle to fit the tool steel post?

Rick H.
Rick H.

1977 Kawasaki KZ-1000A1

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