Handlebar holes for positioning pins
- Shdwdrgn
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Handlebar holes for positioning pins
09 Jun 2016 15:12
I noticed a couple of the items that go on the handlebars have small pins in them that fit into holes on the original bars. The new handlebars I got do not have these holes. I have no problem drilling the holes, I'm just wondering what other people do - drill the holes or remove the pins?
1981 KZ1000-JK1
She's a beautiful mess, and I've made her all mine
She's a beautiful mess, and I've made her all mine
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- PLUMMEN
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Re: Handlebar holes for positioning pins
09 Jun 2016 15:17
The pins keep them things from spinning,over kill in my book.
Still recovering,some days are better than others.
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- SWest
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Re: Handlebar holes for positioning pins
09 Jun 2016 15:26
PITA. I remove the pins and use a small cut off from a hose clamp. It digs into the bar and makes it clamp firmer. No twist. Also my new control for the horn didn't work right. That cured it and completed the ground. 
Steve

Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- Shdwdrgn
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Re: Handlebar holes for positioning pins
09 Jun 2016 16:51
Yeah my last bike didn't have anything like this, and I haven't seen it anywhere else. Usually just the two screws around the factory clamp were enough to keep things in place. Plus its nice to be able to rotate the controls to match the position of the handlebars. It's not like everyone sits exactly the same way on a bike.
@swest -- Do you mean you're using a small length of the hose clamp strap underneath the pieces, or are you using part of the screw assembly somehow?
@swest -- Do you mean you're using a small length of the hose clamp strap underneath the pieces, or are you using part of the screw assembly somehow?
1981 KZ1000-JK1
She's a beautiful mess, and I've made her all mine
She's a beautiful mess, and I've made her all mine
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- SWest
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Re: Handlebar holes for positioning pins
09 Jun 2016 16:58
I clip 1/2' piece of the threaded part and use it like a shim. The gaps are sharp and dig into the bar.
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- djturnz
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Re: Handlebar holes for positioning pins
10 Jun 2016 20:37
I drilled holes
1982 KZ750 (4) LTD
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- Nessism
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Re: Handlebar holes for positioning pins
10 Jun 2016 20:44djturnz wrote: I drilled holes
Me too!

Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- Patton
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Re: Handlebar holes for positioning pins
11 Jun 2016 02:29 - 11 Jun 2016 03:15Nessism wrote:djturnz wrote: I drilled holes
Me too!
And me.
Clearance is needed so that the inside end of the rubber hand-grip does not contact and rub against the end of the handlebar.
The stock throttle assembly locating pin inside the drilled handlebar hole helps assure against inadvertent positioning of the assembly too far onto the handlebar, which may cause the grip to contact and rub against the end of the handlebar, which can interfere with freedom of movement and full closure of carbs in that critical final nth of movement necessary at the carb bell-crank.
From movie "Tobacco Road"
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Why, you crazy top, I'll tear you.
Dude boy, Dude. Dude. What are you doing?
Why, this durn old top didn't wanna go down!
Did you hurt the car much? - Oh, not the running of it.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
Last edit: 11 Jun 2016 03:15 by Patton.
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- martin_csr
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Re: Handlebar holes for positioning pins
11 Jun 2016 05:32 - 11 Jun 2016 05:33me also. it was pretty easy using a titanium coated drill bit.Patton wrote:Nessism wrote:djturnz wrote: I drilled holes
Me too!
And me.

Last edit: 11 Jun 2016 05:33 by martin_csr.
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- Shdwdrgn
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Re: Handlebar holes for positioning pins
11 Jun 2016 09:05
Yeah this was why I posed the question to begin with -- there's a lot of opinions either way. I think once I get a little closer to mounting my control back on the bars I'll just go ahead and drill the holes. Doesn't take too long to measure the position and it sounds like there's some safety reasons for doing it.
Thanks everybody for all your comments!
Thanks everybody for all your comments!
1981 KZ1000-JK1
She's a beautiful mess, and I've made her all mine
She's a beautiful mess, and I've made her all mine
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