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rectifier/regulator missing? 04 Sep 2006 21:16 #74544

  • newLTDrider
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I have a 1978 KZ 1000 LTD purchased a few months back. I am not keeping a charge on this baby. When I throttle up the lights will brighten. When I switch from lo to high beams, the engine bogs. The battery was recently replaced(I thought it was bad) Once the battery dies, I charge it, and she'll start just fine.

Where is the rectifier/regulator located? I can't find it.

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rectifier/regulator missing? 04 Sep 2006 21:20 #74546

  • donthekawguy
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The rectifier is on the left side and the regulator is on the right side. I just junked them both and put a combo unit from z1enterprises on it. They are only around $100 and should clear up your problems.
Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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rectifier/regulator missing? 05 Sep 2006 06:53 #74603

  • mark1122
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Look in your manual and you will find a complete test procedure.You could have a few dif things possibly wrong.Your stator could be bad , not sending current to recharge the batt.Most likely it is just dirty conections.This happened to mine.If your reg. was not working you would get to much voltage and your bat cells would need to be topped up.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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rectifier/regulator missing? 05 Sep 2006 08:54 #74631

  • wiredgeorge
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If a new battery isn't holding a charge, the reg/rec COULD be at fault. To test, put multimeter leads with meter in VDC scale on the battery. Start and rev the engine to 4K rpm. Voltage SHOULD be ~14.5 VDC. If it is not, then the problem may be you are not getting enough power TO the reg/rec. Take off the blue plug on the side which is the connection from the stator to the reg/rec. Start the engine and measure the voltage using your meter (IN V/AC THIS TIME!!!) Measure between any two of the pins. The pins will be connected to all yellow wires OR to blue,red and yellow wires. In any case, you should have 50VAC between each of the three pins (measure all different ways). If you have less, then either the stator or rotor are bad. The stator is the windings inside your cover and the rotor is the big magnet on the crank end. If the stator is bad, you can tell by checking resistance between the pins on the same plug. Turn off the engine and measure with the multimeter in lowest ohms scale. All resistance measured between pins should be about .05 Ohms if you get a bunch more or less, the stator is bad. You can also measure resistance between a case ground (put your black/NEG meter lead on the engine) and each of the three pins. I believe you should see a "ONE" on the meter for each or they have open windings. Double check a manual for that one (memory). If the stator checks out, the rotor is the culprit. It can lose magnetism if it is banged around good and needs to be swapped out to get more AC up to the reg/rec if you find it bad.
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