probably a stupid question but

  • burkmanofgod
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probably a stupid question but

11 Apr 2009 19:08
#280811
what is the best way to remove the plug over the pilot screw on a Keihin type carburator from a 1981 KZ750H2. The book just says to "use a punch or scriber to deform the plug then remove it." I know parts for this bike are hard to find and costly when found so I don't want to do anything to hurt the carbs. But the plugs do have to come out. So any good tips on removing them?
1981 Kawasaki 750 LTD
2006 Honda Shadow 1100 Spirit

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  • PLUMMEN
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Re: probably a stupid question but

11 Apr 2009 19:40
#280827
Still recovering,some days are better than others.

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  • burkmanofgod
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Re: probably a stupid question but

11 Apr 2009 20:06
#280842
Soo... Just drill them? What if I drill too deep and hit that brass screw that is so important? How deep should I drill? Or Could I use the back up bits that I have?
1981 Kawasaki 750 LTD
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Re: probably a stupid question but

11 Apr 2009 20:08
#280844
no just grind the edges and pry them out B)
Still recovering,some days are better than others.

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  • gane
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Re: probably a stupid question but

11 Apr 2009 20:14
#280848
Burk, actually a good question. Many carbs have been hurt in removing these plugs. plugs come in brass or aluminum. depths vary from 1 to 4mm in depth. jet kits usually come with sharp drill bits and a sheet metal screw for extraction, via prizing.. the risk is drilling thru plug, engaging fuel screw and driving screw into carb body possibly damaging body & or screw. I may over state hazards , but for a 1st timer, I would rec. using l/h drill bit, and drilling at seam of plug, (as opposed to center) stopping frequently and atempting to lever out. the thought of beating on a carb to deform plug leaves me cold. luck g
[img][/img] 1977 KZ1000A1

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  • timebomb33
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Re: probably a stupid question but

11 Apr 2009 21:50
#280877
take a 1/8 drill bit drill into it and then use a no. 8 or 10 wood screw and then just pull it out with a set of pliers easy as that just be careful drilling into the plug.
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  • MFolks
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Re: probably a stupid question but

11 Apr 2009 21:59
#280882
Make up a drill stop to prevent drilling too deep. A small dowel with a 1/8" hole in it cut to the length you need should work.
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