Welcome, Guest
Username: Password: Remember me
  • Page:
  • 1

TOPIC:

Camshaft oil leak 25 Sep 2022 07:06 #874490

  • Feanor_twh
  • Feanor_twh's Avatar Topic Author
  • Offline
  • User
  • Posts: 102
  • Thank you received: 8
I have a significant oil leak at the plug that covers the end of the camshaft. I tried to pull it out to see if I can replace the o-ring or something, but it won't come off, and I don't want to break anything.



I've searched extensively on the forum and even disassembly diagrams but I can't find out if that plug can be removed as is or if it is necessary to disassemble the head cover.

How can I unmount it?
(1976) Kawasaki KZ400-D3. All original, but: electronic reg/rec (Oregon Motorcycle Parts), new handlebar controls (w/ PASS/HORN/lights switch, LED dash lights (superbrightleds.com), Dynatek coil (3ohm), MAC mufflers, HEL brake hoses, rubber fork boots, 4.00 rear tyre (Dunlop K70), chromed chainguard
Attachments:

Please Log in or Create an account to join the conversation.

Camshaft oil leak 25 Sep 2022 09:00 #874497

  • gd4now
  • gd4now's Avatar
  • Offline
  • User
  • Denco where did you go?
  • Posts: 1253
  • Thank you received: 365
I have never pulled a 400 top end apart, but in looking at partizilla  www.partzilla.com/catalog/kawasaki/motor...covers-76-77-kz400-d
there is  clear silicone used as a gasket between the head and the cover which covers the cam end cap..  I do not know if you have to pull the cover off and clean and re-due the silicone gasket or if you can just leave the cover on and attempt to seal up the cam end cap; 
1977 KZ650 B1
Pods and Denco header


This is my Z

OLD KAW OWNERS SMILE ALOT

Please Log in or Create an account to join the conversation.

Camshaft oil leak 25 Sep 2022 10:42 #874509

  • Scirocco
  • Scirocco's Avatar
  • Offline
  • Premium Member
  • Never change a running system
  • Posts: 3921
  • Thank you received: 1892
Apply liquid gasket on the cylinder head cover o-rings.

 

ebay.com/itm/301708784373
Attachments:

Please Log in or Create an account to join the conversation.

Last edit: by Scirocco.

Camshaft oil leak 26 Sep 2022 02:52 #874546

  • Feanor_twh
  • Feanor_twh's Avatar Topic Author
  • Offline
  • User
  • Posts: 102
  • Thank you received: 8
Thank you all for your comments. However I still don't know if that plug can be removed without open the head. I drive the bike daily and I plan to open the engine soon to check several things (balancer chain, timing chain, joints...) but I would like to fix it temporarily so I can use the bike while.

I had thought about sealing with gasket paste from the outside, or maybe silicone (if the plug can't be removed)
(1976) Kawasaki KZ400-D3. All original, but: electronic reg/rec (Oregon Motorcycle Parts), new handlebar controls (w/ PASS/HORN/lights switch, LED dash lights (superbrightleds.com), Dynatek coil (3ohm), MAC mufflers, HEL brake hoses, rubber fork boots, 4.00 rear tyre (Dunlop K70), chromed chainguard

Please Log in or Create an account to join the conversation.

Last edit: by Feanor_twh.

Camshaft oil leak 26 Sep 2022 04:26 #874549

  • Scirocco
  • Scirocco's Avatar
  • Offline
  • Premium Member
  • Never change a running system
  • Posts: 3921
  • Thank you received: 1892
The plug can´t be removed without open the head, so do a temporarily liquid sealing from the outside.
The following user(s) said Thank You: Feanor_twh

Please Log in or Create an account to join the conversation.

Camshaft oil leak 26 Sep 2022 05:35 #874552

  • Wookie58
  • Wookie58's Avatar
  • Away
  • Moderator
  • Posts: 3150
  • Thank you received: 1755

The plug can´t be removed without open the head, so do a temporarily liquid sealing from the outside.
Give it a good wash down with brake cleaner first, this will give the best chance of sealing 
The following user(s) said Thank You: Feanor_twh

Please Log in or Create an account to join the conversation.

Camshaft oil leak 26 Sep 2022 08:05 #874563

  • Feanor_twh
  • Feanor_twh's Avatar Topic Author
  • Offline
  • User
  • Posts: 102
  • Thank you received: 8
It is understood. Luckily I didn't force it...

I'll clean and seal, thank you all.
(1976) Kawasaki KZ400-D3. All original, but: electronic reg/rec (Oregon Motorcycle Parts), new handlebar controls (w/ PASS/HORN/lights switch, LED dash lights (superbrightleds.com), Dynatek coil (3ohm), MAC mufflers, HEL brake hoses, rubber fork boots, 4.00 rear tyre (Dunlop K70), chromed chainguard

Please Log in or Create an account to join the conversation.

  • Page:
  • 1
Powered by Kunena Forum