engine bolt removal
- Hawghunter
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engine bolt removal
04 Feb 2020 12:48
So in removing the engine mounting bolts do I need to get a wrench on the back side ?
Is the engine case providing a proper grip on those nuts ?
Is the engine case providing a proper grip on those nuts ?
1981 KZ550-A2
touring Red Rocks of Arizona on my KZ Red Rocket
touring Red Rocks of Arizona on my KZ Red Rocket
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- hardrockminer
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Re: engine bolt removal
04 Feb 2020 13:00
Some require two wrenches. Some don't.
Not 100% sure that a KZ550 has the same mount locations as a KZ1000 but on the bigger bike:
There are three long bolts - one on the front and two on the back. They usually require two wrenches.
There are two bolts low on the center of the frame. These are held in place with nuts inside wells in the case and don't require two wrenches.
The front engine mount plate has two bolts through the right downtube. They require two wrenches.
The side mount plates are held in place with two (each) bolts. They don't require two wrenches.
Not 100% sure that a KZ550 has the same mount locations as a KZ1000 but on the bigger bike:
There are three long bolts - one on the front and two on the back. They usually require two wrenches.
There are two bolts low on the center of the frame. These are held in place with nuts inside wells in the case and don't require two wrenches.
The front engine mount plate has two bolts through the right downtube. They require two wrenches.
The side mount plates are held in place with two (each) bolts. They don't require two wrenches.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- Hawghunter
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Re: engine bolt removal
04 Feb 2020 13:16 - 04 Feb 2020 13:24
thank you. i am putting little case savers on . 2 short bolts need to come out.
I wondered if the the engine case fins needed to be protected from the nuts and bolt heads in some way.. I read somewhere on the forum that those bolts only are torqued to 30 to 40 pounds so it doesnt seem like it would be a problem.
I wondered if the the engine case fins needed to be protected from the nuts and bolt heads in some way.. I read somewhere on the forum that those bolts only are torqued to 30 to 40 pounds so it doesnt seem like it would be a problem.
1981 KZ550-A2
touring Red Rocks of Arizona on my KZ Red Rocket
touring Red Rocks of Arizona on my KZ Red Rocket
Last edit: 04 Feb 2020 13:24 by Hawghunter. Reason: protect the fins
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- martin_csr
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Re: engine bolt removal
04 Feb 2020 14:16 - 04 Feb 2020 14:19
I would spray them with a good penetrant & let them sit at least overnight. better safe than sorry. Reapply the stuff a few times. Kroil is probably best. I've had good results w Liquid wrench penetrating spray lubricant. Regular wd40 isn't really a penetrant & pb blaster didn't do very good in a few tests I've seen. While the bolts are soaking, you could use a wood block & mallet to vibrate the bolts. use a mallet, not a sledge hammer.
Last edit: 04 Feb 2020 14:19 by martin_csr.
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- hardrockminer
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Re: engine bolt removal
05 Feb 2020 05:20
Can you post a photo of the bolts in question?
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- Hawghunter
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Re: engine bolt removal
05 Feb 2020 09:08
these are the right side. Unfortunately the the pictures of bolts that concern me didnt turn out. I circled one that is in the engine fin.
1981 KZ550-A2
touring Red Rocks of Arizona on my KZ Red Rocket
touring Red Rocks of Arizona on my KZ Red Rocket
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- Hawghunter
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Re: engine bolt removal
05 Feb 2020 10:44
so I finally found a photo. Looks to be held solidly in a built in cradle.
1981 KZ550-A2
touring Red Rocks of Arizona on my KZ Red Rocket
touring Red Rocks of Arizona on my KZ Red Rocket
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- calum
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Re: engine bolt removal
05 Feb 2020 12:40
That looks the same as the 750. The bolt heads are held by the crankcase so you should just have to get a wrench/socket on the nuts. If they don't turn then see martin_csr's post

KZ1000 Restomod (
www.kzrider.com/forum/11-projects/614517-1977-kz1000-restomod
)
1977 KZ1000A1 ( www.kzrider.com/forum/11-projects/616901...-spare-parts-project )
1980 KZ750H ( kzrider.com/forum/11-projects/612054-kz750h-restoration )
2000 BMW F650GS
1977 KZ1000A1 ( www.kzrider.com/forum/11-projects/616901...-spare-parts-project )
1980 KZ750H ( kzrider.com/forum/11-projects/612054-kz750h-restoration )
2000 BMW F650GS
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- martin_csr
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Re: engine bolt removal
06 Feb 2020 08:14
By Hawghunter: these are the right side. Unfortunately the the pictures of bolts that concern me didnt turn out. I circled one that is in the engine fin.
Not that I'm an expert, but it looks to me like those bolts shouldn't be problematic. I might not even bother w a penetrant.
Not that I'm an expert, but it looks to me like those bolts shouldn't be problematic. I might not even bother w a penetrant.
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- Hawghunter
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Re: engine bolt removal
06 Feb 2020 09:19
yes. they are very clean. I dont think there will be any problem.
1981 KZ550-A2
touring Red Rocks of Arizona on my KZ Red Rocket
touring Red Rocks of Arizona on my KZ Red Rocket
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