engine bolt removal

  • Hawghunter
  • Hawghunter's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 47
  • Thanks: 0

engine bolt removal

04 Feb 2020 12:48
#818552
So in removing the engine mounting bolts do I need to get a wrench on the back side ?
Is the engine case providing a proper grip on those nuts ?
1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

Please Log in or Create an account to join the conversation.

  • hardrockminer
  • hardrockminer's Avatar
  • Offline
  • Sustaining Member
  • Sustaining Member
    Registered
  • Posts: 3054
  • Thanks: 1155

Re: engine bolt removal

04 Feb 2020 13:00
#818555
Some require two wrenches. Some don't.

Not 100% sure that a KZ550 has the same mount locations as a KZ1000 but on the bigger bike:

There are three long bolts - one on the front and two on the back. They usually require two wrenches.
There are two bolts low on the center of the frame. These are held in place with nuts inside wells in the case and don't require two wrenches.

The front engine mount plate has two bolts through the right downtube. They require two wrenches.
The side mount plates are held in place with two (each) bolts. They don't require two wrenches.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

Please Log in or Create an account to join the conversation.

  • Hawghunter
  • Hawghunter's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 47
  • Thanks: 0

Re: engine bolt removal

04 Feb 2020 13:16 - 04 Feb 2020 13:24
#818559
thank you. i am putting little case savers on . 2 short bolts need to come out.
I wondered if the the engine case fins needed to be protected from the nuts and bolt heads in some way.. I read somewhere on the forum that those bolts only are torqued to 30 to 40 pounds so it doesnt seem like it would be a problem.
1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket
Last edit: 04 Feb 2020 13:24 by Hawghunter. Reason: protect the fins

Please Log in or Create an account to join the conversation.

  • martin_csr
  • martin_csr's Avatar
  • Offline
  • User
  • User
    Registered
  • Posts: 8018
  • Thanks: 1645

Re: engine bolt removal

04 Feb 2020 14:16 - 04 Feb 2020 14:19
#818567
I would spray them with a good penetrant & let them sit at least overnight. better safe than sorry. Reapply the stuff a few times. Kroil is probably best. I've had good results w Liquid wrench penetrating spray lubricant. Regular wd40 isn't really a penetrant & pb blaster didn't do very good in a few tests I've seen. While the bolts are soaking, you could use a wood block & mallet to vibrate the bolts. use a mallet, not a sledge hammer.
Last edit: 04 Feb 2020 14:19 by martin_csr.
The following user(s) said Thank You: Hawghunter

Please Log in or Create an account to join the conversation.

  • hardrockminer
  • hardrockminer's Avatar
  • Offline
  • Sustaining Member
  • Sustaining Member
    Registered
  • Posts: 3054
  • Thanks: 1155

Re: engine bolt removal

05 Feb 2020 05:20
#818629
Can you post a photo of the bolts in question?
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

Please Log in or Create an account to join the conversation.

  • Hawghunter
  • Hawghunter's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 47
  • Thanks: 0

Re: engine bolt removal

05 Feb 2020 09:08
#818655
these are the right side. Unfortunately the the pictures of bolts that concern me didnt turn out. I circled one that is in the engine fin.
1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

Please Log in or Create an account to join the conversation.

  • Hawghunter
  • Hawghunter's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 47
  • Thanks: 0

Re: engine bolt removal

05 Feb 2020 10:44
#818664
so I finally found a photo. Looks to be held solidly in a built in cradle.
1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

Please Log in or Create an account to join the conversation.

  • calum
  • calum's Avatar
  • Offline
  • User
  • User
    Registered
  • Posts: 1147
  • Thanks: 414

Re: engine bolt removal

05 Feb 2020 12:40
#818673
That looks the same as the 750. The bolt heads are held by the crankcase so you should just have to get a wrench/socket on the nuts. If they don't turn then see martin_csr's post :)
The following user(s) said Thank You: Hawghunter

Please Log in or Create an account to join the conversation.

  • martin_csr
  • martin_csr's Avatar
  • Offline
  • User
  • User
    Registered
  • Posts: 8018
  • Thanks: 1645

Re: engine bolt removal

06 Feb 2020 08:14
#818705
By Hawghunter: these are the right side. Unfortunately the the pictures of bolts that concern me didnt turn out. I circled one that is in the engine fin.

Not that I'm an expert, but it looks to me like those bolts shouldn't be problematic. I might not even bother w a penetrant.

Please Log in or Create an account to join the conversation.

  • Hawghunter
  • Hawghunter's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 47
  • Thanks: 0

Re: engine bolt removal

06 Feb 2020 09:19
#818711
yes. they are very clean. I dont think there will be any problem.
1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

Please Log in or Create an account to join the conversation.

Moderators: Street Fighter LTD
Powered by Kunena Forum