Frozen Clutch - cable is fine

  • KB02
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Frozen Clutch - cable is fine

18 May 2006 04:55
#48192
Okay, so I've gotten the engine to run... more or less, satisfactorally... While up on the center stand I ran it though the gears to make sure that all six were there and all is good. BUT, it appears that the clutch is not disengaging. The lever works fine and it is a brand new cable. I can open the oil filler and see the springs moving, but the plates are sticking together.

Aside from pulling the clutch out and prying them off manually (which is probably the wises option), are there any other ways of getting them unstuck? I have put fresh oil in the bike and it is due for. at least, a coupole more changes before I am happy with the consistancey of the oil in the engine (what came the first time could barely still be called oil). Would more fresh oil help, or do I have to just break down and pull the clutch?

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  • btchalice
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Re: Frozen Clutch - cable is fine

18 May 2006 05:11
#48197
push start it in 2nd or 3rd and while rolling hold the clutch and hit the rear brake while keeping the rpms up it should break it loose
Terry Meyer / Wichita KS
76 kz900 w/1000 motor TWZTD
I am not driving too fast, I'm flying too low.

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  • RonKZ650
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Re: Frozen Clutch - cable is fine

18 May 2006 11:41
#48241
It's quite amazing when this happens. I doubt you'll break it loose without disassembling.
321,000 miles on KZ's that I can remember. Not going to see any more.

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  • steell
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Re: Frozen Clutch - cable is fine

18 May 2006 12:09
#48245
That used to be really common on the Brit twins, I always stuck the gearbox in second, pulled the clutch in, and just rocked the bike until the clutch freed up.
Never had it happen on a KZ though.
KD9JUR

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  • indykaw77
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Re: Frozen Clutch - cable is fine

18 May 2006 12:51
#48248
Mine took to doing same thing! Only noticed it after it sat for awhile (I travel alot for work).....same problem: bike in gear, pull clutch lever, hit starter, then do the "OH SH*T! dance while it wants to chug along.
While the clutch in mine COULD use opened up and checked,:whistle: ....I just take a zip-tie and zip the lever into the "pulled in" position to keep clutch released until I get back home.
3-4 long road trips later and its right as rain.
Kawasaki Motorcycles...because cars lean th wrong way!

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  • kx_125_pilot
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Re: Frozen Clutch - cable is fine

18 May 2006 13:08
#48251
is it true that the clutches are sluggish on these kz's when there cold??

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  • Duck
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Re: Frozen Clutch - cable is fine

18 May 2006 13:14
#48253
what steel says. have done the rock trick on a couple of honda's and a yammy.

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  • rammy
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Re: Frozen Clutch - cable is fine

19 May 2006 05:30
#48408
kx_125_pilot wrote:
is it true that the clutches are sluggish on these kz's when there cold??

It depends on what weight oil you are running and what the ambient temp is.I noiticed mine was quit sluggish when it was colder out,now that it is over 50 out it isnt as bad.I am running 20w50 also.
The barn yard;77 Kz650B-1 Kaw(the fun one) & 89 classic hog.
Chicago area-south burbs

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  • KB02
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Re: Frozen Clutch - cable is fine

19 May 2006 05:53
#48412
It has also been about three years since this bike has run, too...

I'll try the rocking trick to see if I can get it to free up, f not, I pull it apart see what's on the inside.

Thanks, all!!

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  • KB02
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Re: Frozen Clutch - cable is fine

21 May 2006 05:46
#48817
Rockin' did the trick! She's free and workin' like she should. I even got the take the thing out for a ride!!!...

...

...grrrrrrrrrr.... More carb work ahead....

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