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Dutch 1977 Z1000 Build 09 Aug 2016 11:09 #738011

  • Wiers
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Before taking it apart had to make sure it was straight B)
Did not know an easy way of measuring up something which has not a straight part on it.
So with the help of gravity and a few strings I made something up and are happy with the result.





Also fixed my license plate holder.





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Dutch 1977 Z1000 Build 09 Aug 2016 18:20 #738043

  • rstnick
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Welcome Eric.
I will be watching your build with interest.
Please add some pictures when your finished, out and about around the countryside.
Love to see some pictures of The Netherlands.
I was born there, but came to Canada with my family at a very young age.
Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

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Dutch 1977 Z1000 Build 10 Aug 2016 05:21 #738095

  • Wiers
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Thanks Rob,

It will be a while before the finished pictures in the country side will appear.
By that time the summer will be far over.
Not that there will be much difference outside :pinch: ay the moment it is 17 degrees Celsius and raining.
Next week my job brings me to Toronto, 27 degrees and sunshine I see.
Eric

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Dutch 1977 Z1000 Build 10 Aug 2016 05:33 #738096

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I have seen people struggle with hoisting the block out of the frame.
Now I know what a pita it is.





But I did it whit the help of my wife :)







Putting it back freshly painted is something else.

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Dutch 1977 Z1000 Build 10 Aug 2016 19:04 #738180

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If you have some time Thursday night, there's a bike meet in Toronto at Leslie and Lakeshore.
Can be hundreds of bikes on a dry night.
Usually from 7 to 12.
At the Tim Hortons donut shop.

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

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Dutch 1977 Z1000 Build 11 Aug 2016 06:06 #738239

  • 531blackbanshee
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to install the engine lay it down on the floor on a piece of carpet or such,and slip the frame down over it.you can get some appropriately sized vinyl tubing(from a home improvement store) and slit it lengthwise and use it to cover your frame to protect it on the install.

hth,

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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Dutch 1977 Z1000 Build 11 Aug 2016 06:14 #738240

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to install the engine lay it down on the floor on a piece of carpet or such,and slip the frame down over it.you can get some appropriately sized vinyl tubing(from a home improvement store) and slit it lengthwise and use it to cover your frame to protect it on the install.



hth,

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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Dutch 1977 Z1000 Build 11 Aug 2016 18:17 #738330

  • kaw-a-holic
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Wiers wrote: GredZ,
The old seat did not came with the bike.
This one did.



Steve,
Same with the old exhaust, too rusty and ugly so I left them.
Looking for headers from Delcevik and look what the mailman brought yesterday :)









I know it is probably Chinese crap but it looks good and if it last for a year I am happy.
Gives me some time to look for a Yoshimura or GP wrecks muffler.


GP Moto GpWerks is a great exhaust. The difficulty is that he just doesn't make that many. These days from what I understand is that it takes a group buy. I believe the minimum is 3 sets of pipes. I absolutely love mine. I have a video of it in my build thread in my signature.
It looks like back in July he was making some exhausts for GS/KZ1000s. I sent him a message to see if he has any more still available.
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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Dutch 1977 Z1000 Build 12 Aug 2016 05:01 #738364

  • Wiers
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531blackbanshee wrote: to install the engine lay it down on the floor on a piece of carpet or such,and slip the frame down over it.you can get some appropriately sized vinyl tubing(from a home improvement store) and slit it lengthwise and use it to cover your frame to protect it on the install.

hth,

leon


Thanks Leon,
I have read about the trick of laying down the engine on the ground but the tubing for protection is a new one.
And also necessary if you do not want to damage your freshly paintjob.
It looks like the little Japanese guy is about to pickup the engine by itself and place it the frame

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Dutch 1977 Z1000 Build 12 Aug 2016 05:21 #738367

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Hi Jon,
Nice build you have, now I have another 40 pages to read :laugh:

I contacted Chris from motoGp werks and got a good price for a complete system but including shipping and the huge amount of tax in The Netherlands it became to expensive.
I tryed if he could sell me only the muffler which could have brought home in my suitcase but he only makes complete systems.
Maybe when my "Chinese" muffler falls apart I will give it another go.
Eric
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Dutch 1977 Z1000 Build 12 Aug 2016 06:32 #738376

  • 531blackbanshee
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yeah if the front end and swingarm etc. is assembled on the frame it's not really feasible to put the frame over the engine .

a couple of guys can do the job handily enough with it upright.watch out for pinched fingers tho :pinch: !

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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Last edit: by 531blackbanshee.

Dutch 1977 Z1000 Build 12 Aug 2016 12:29 #738406

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A couple of things might be interesting for you
www.lowbrowcustoms.com/clamp-on-sprocket...or-1-1-8-tubing.html.
and
I also checked my frame using string and a waterpas. Everything looked good until I put the engine in and it wasnt so good. I took the frame to
www.bakker-framebouw.nl/contact
and he got it all straightened out for me. He also put in some bracing and spaced the rear wheel properly. Very happy and a good price.
Im enjoying the build.Good luck
www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)

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