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Making Brackets for KZs... 12 Jan 2019 16:09 #796615

  • 650Dude
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Need to make a bracket for a fender eliminator. It would be my first time actually fabricating something.

what is a sturdy but bendable gauge of sheet steel to make a tail light bracket?

Below is the ZX6E light I will be putting on my KZ650 .

1977 Kawasaki KZ650B
1977 Kawasaki KZ750 Twin
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Last edit: by 650Dude.

Making Brackets for KZs... 12 Jan 2019 16:19 #796616

  • Scirocco
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For an easy proof of concept bracket and for your skills use a cardboard.
Later, if you get the right fitment copied on an 2,00 mm an aluminum plate.
Aluminum is easier to bend as a steel plate.

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Making Brackets for KZs... 12 Jan 2019 16:28 #796619

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Scirocco wrote: For an easy proof of concept bracket and for your skills use a cardboard.
Later, if you get the right fitment copied on an 2,00 mm an aluminum plate.
Aluminum is easier to bend as a steel plate.


Thanks for this! Also, aluminum is sturdy enough to prevent the tail light from bouncing around?
1977 Kawasaki KZ650B
1977 Kawasaki KZ750 Twin

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Making Brackets for KZs... 12 Jan 2019 16:35 #796620

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If you bent it right, yes

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Making Brackets for KZs... 12 Jan 2019 16:37 #796621

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Scirocco wrote: If you bent it right, yes


Thanks a lot. I will keep you posted on my progress
1977 Kawasaki KZ650B
1977 Kawasaki KZ750 Twin

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Making Brackets for KZs... 12 Jan 2019 16:47 #796623

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Scirocco wrote: If you bent it right, yes


I might keep the black part of the bracket that goes on the back of the tailight housing and weld it to the Aluminum piece I will make?

1977 Kawasaki KZ650B
1977 Kawasaki KZ750 Twin
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Making Brackets for KZs... 12 Jan 2019 18:15 #796631

  • M_a_t_t
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Are you planning on taking it somewhere to be welded?

That plate is most likely steel, you couldn't weld the two (aluminum and steel) together if it is. I would just use some bolts to attach it to the bracket
83 KZ1100A (shaft)
17 Versys X 300 abs
81 kz650h1
81 kz750e2
90 Honda CBR600F (brother's)

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Making Brackets for KZs... 12 Jan 2019 18:30 #796633

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:whistle:
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


.

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Making Brackets for KZs... 12 Jan 2019 19:32 #796635

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Nebr_Rex wrote: :whistle:



Yup.
1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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Making Brackets for KZs... 13 Jan 2019 06:11 #796662

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M_a_t_t wrote: Are you planning on taking it somewhere to be welded?

That plate is most likely steel, you couldn't weld the two (aluminum and steel) together if it is. I would just use some bolts to attach it to the bracket


You actually CAN weld steel to aluminum ( i researched it) but what Im going to do is make the entire bracket out of either steel or aluminum. Havent decided which yet.
1977 Kawasaki KZ650B
1977 Kawasaki KZ750 Twin

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Making Brackets for KZs... 13 Jan 2019 06:23 #796664

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JBWeld doesnt count it isn't weld.

Z1000J2 somewhat modified!

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Last edit: by Warren3200gt.

Rear Area Frame Differences between KZ650, KZ900 and KZ1000 13 Jan 2019 06:28 #796667

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Id still like to know if the license plate to frame bracket for a 900/1000 would fit a KZ650, and what the rear frame differences are.

I dont need the tail light part and would give that away. Im only interested in the license plate to frame part.

1977 Kawasaki KZ650B
1977 Kawasaki KZ750 Twin
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Last edit: by 650Dude.
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