Z1 Trans cover seals

  • Move0ver
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Z1 Trans cover seals

28 May 2019 07:54
#804709
So my clutch push rod started leaking on saturday... leaking a lot so I couldn't ignore it.

One oil spill later:



And the cover after a light cleaning:



Here's the bad seal:



So the question is, should I replace the countershaft and shifter seals as well? The existing ones are still serviceable and didnt leak at all.

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  • Warren3200gt
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Re: Z1 Trans cover seals

28 May 2019 07:58
#804712
Prevention is better than cure.

Z1000J2 somewhat modified!

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  • baldy110
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Re: Z1 Trans cover seals

28 May 2019 08:00
#804713
Unless you've already replaced them recently I would you're already into it.

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  • Move0ver
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Re: Z1 Trans cover seals

28 May 2019 08:10
#804715
That's what I was thinking

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  • DFIGPZ
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Re: Z1 Trans cover seals

28 May 2019 13:48
#804730
if in doubt change them out.
1984 750 Turbo

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  • slmjim+Z1BEBE
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Re: Z1 Trans cover seals

28 May 2019 16:56
#804737
+1 all the above.

Good Ridin'
slmjim & Z1BEBE
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Re: Z1 Trans cover seals

28 May 2019 18:33
#804742
Yep, i cleaned the cover, scraped off the old gasket material and I'll head over to the machine shop tomorrow morning to use their press.
A few years ago I was able to grab one of the last Arusu oil seal kits they had.... good to know I finally get to use it:



and because what's a good thread without pictures:

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  • SWest
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Re: Z1 Trans cover seals

28 May 2019 18:44
#804743
The three seals on the left are for the shift shaft. Two in the sprocket cover and one in the tranny cover.
Steve
www.kzrider.com/forum/2-engine/599659-chain-cover-tranny-seals

Attachments:

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  • baldy110
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Re: Z1 Trans cover seals

29 May 2019 09:07
#804783
A press is way overkill for those seals, they'll tap right in with sockets and small hammer.

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  • Move0ver
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Re: Z1 Trans cover seals

29 May 2019 09:29
#804785
True, but the hand press at the shop gets the job done in one smooth, even movement.

All fresh:



The screws on the cover were a bit chewed up, so I'm curious what the previous owner was doing in there 15+ years ago.

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  • hardrockminer
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Re: Z1 Trans cover seals

29 May 2019 15:12 - 29 May 2019 15:16
#804802
The Z1 and Z1A used a sprocket with both sides flat. The Z1B had a shoulder on the inside to move the sprocket out a bit to account for the wider O-ring chain. If you put a Z1/Z1A sprocket on a Z1B without a spacer the chain will rub the ends of the screws and put a groove in front part of your transmission cover. The Z1B also has a spacer behind the rear sprocket to give room for O-ring chain.

Edited to add that I looked at your photo and don't see the usual rub marks.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
Last edit: 29 May 2019 15:16 by hardrockminer.

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Re: Z1 Trans cover seals

29 May 2019 15:46
#804807
That's interesting, I never knew that.

I'll say, the cover does have the "normal" grooves on the lower "guard" due to a having a poorly tightened chain at some point in its life.

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