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Valve Adjustment Measurements 26 Mar 2019 16:21 #801089

  • lousankz
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gordone wrote: Why must you take the valve cover on and off?

I have turned the cams without the cover, when I do the measurement by using the two posistion per cam procedure mention eralier here?


The valve cover on my 750E has a rubber cam chain guide on the top of the inside of it, which is part of the tensioning process as research has told me. I’m on mobile right now but I can upload a photo of it later
1981 KZ750E

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Valve Adjustment Measurements 26 Mar 2019 23:53 #801104

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lousankz wrote:

gordone wrote: Why must you take the valve cover on and off?

I have turned the cams without the cover, when I do the measurement by using the two posistion per cam procedure mention eralier here?


The valve cover on my 750E has a rubber cam chain guide on the top of the inside of it, which is part of the tensioning process as research has told me. I’m on mobile right now but I can upload a photo of it later


I also have these rubber, but as long as the cam you measure has correct position it doesn't matter if the chain is to loose and the other cam you are not measure have some degree off ? Position on the nobs who is important?
or is it something I`m missing ? I don`t say I`m right here.. just that I have not done it earlier...
1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).

Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine

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Last edit: by gordone.

Valve Adjustment Measurements 27 Mar 2019 06:46 #801112

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Whats the manual say ? diff set up from mine.... hopefully Ness will chime in he's redone his 750e from top to bottom. Thinking Gordon's right but don't want to say unless its a sure thing.
1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.
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Valve Adjustment Measurements 27 Mar 2019 07:17 #801114

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The safest way to move forward is to install both cams w/chain, tension up the chain, and then take the measurements in the normal way. Trying to install one cam at a time would be more hassle than it's worth and risky, because if the cam decided to rotate the valves could crash into the pistons.
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Valve Adjustment Measurements 27 Mar 2019 07:38 #801115

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Here is a photo of the inside of my valve cover, just for reference. I guess in thinking about it more it would make sense that as long as the motor is at TDC, the cams are lined up and there is the correct amount of links between cam markings that the tension from the top of the valve cover wouldnt be necessary.

I was planning to put both cams back in and tension the chain for each set of measurements I needed, hopefully only being once or twice.
1981 KZ750E
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Valve Adjustment Measurements 27 Mar 2019 08:33 #801119

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Nessism wrote: The safest way to move forward is to install both cams w/chain, tension up the chain, and then take the measurements in the normal way. Trying to install one cam at a time would be more hassle than it's worth and risky, because if the cam decided to rotate the valves could crash into the pistons.


I have both cams installed when I turn the engine, but not the valve cover and tensioner.
1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).

Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine
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Last edit: by gordone.

Valve Adjustment Measurements 27 Mar 2019 09:08 #801121

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Be careful doing that.
Steve
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Valve Adjustment Measurements 27 Mar 2019 09:15 #801122

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I would think at a minimum you’d want the cam chain tensioned so you don’t slip a tooth while turning the motor by hand, which is why I plan on tensioning the chain before moving forward. Still iffy on if the valve cover needs to be on or not
1981 KZ750E
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Valve Adjustment Measurements 27 Mar 2019 09:38 #801123

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lousankz wrote: I would think at a minimum you’d want the cam chain tensioned so you don’t slip a tooth while turning the motor by hand, which is why I plan on tensioning the chain before moving forward. Still iffy on if the valve cover needs to be on or not


Correct. Turning the motor without the tensioner may cause the chain to just a tooth on the cams...and if the cams are in the wrong spot, the pistons and valves may meet (not good).
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Valve Adjustment Measurements 27 Mar 2019 09:49 #801126

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I wouldn't turn the engine over without the valve cover on. I've had the chain skip a tooth on my GPZ1100 doing that. I bought on old valve cover and cut it up so i could bolt it in place to check the valves.
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Valve Adjustment Measurements 27 Mar 2019 10:08 #801128

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Good point!
1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).

Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine

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Valve Adjustment Measurements 27 Mar 2019 11:43 #801134

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With the 750 you don't need the valve cover installed to safely turn over the engine with cams installed, just as long as the tensioner is installed and working. As soon as the valve cover is removed the tensioner will extend and take up the slack in the cam chain. You won't skip a tooth.

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