Overheating help

  • tachrev
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Re: Overheating help

12 Jun 2009 04:49
#298550
1977 Kawasaki KZ1000 : Street/Strip
Build Thread

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  • Silver Tiger
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Re: Overheating help

14 Jun 2009 20:43
#299245
mind you since ive run that dyno. ive tuned the carbs more and have up'd the front sprocket up a tooth. also i replaced the sparkplug wires which wern't on there too well lol :blush:
Bikes Owned
1972 Rickman 250 Montesa
1974 Z1 - Kz1000 Jug 1045cc 10.25:1,Port and polished,Oversized valves,Underbucket shims,36mm Mikuni RS Flatslides,Dyna 2000 and 2.2ohm coils, Webcams 435 @ 288° duration,Taylor wires,NGK iridium plugs
1977 KZ650c
1979 KZ650SR
1981 XV750 Virago
1994 XT2

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  • Old Man Rock
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Re: Overheating help

15 Jun 2009 05:03 - 15 Jun 2009 05:07
#299330
Since I live in Az... Hotter then HELL! I as well am going this route, don't think I truly have a choice....

Here's some results of testing I've been doing.... On a triple digit day and in a hearty run oil gets up around 250*F.... :ohmy:

The intake and exhaust port measurements where accomplished with Laser temperature meter so the numbers may be off a little due to aiming... Oil temp was measured with Fluke temperature meter and bead sensor inserted into the engine case.

NOTE: For these measurements, running 20W/50 non synthetic... Once break in period completed going with Mobil 1 15W50 due to recommendations and it has a very good level of ZDDP.

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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Last edit: 15 Jun 2009 05:07 by Old Man Rock.

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  • davel
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Re: Overheating help

15 Jun 2009 15:27
#299419
Great info on engine temperature! Thanks for taking the time to make the measurements and post the data. What is the CC and C/R of the engine? Are you using an oil cooler?

Also, if you have a chance...It would be interesting to know if the temperature continues to rise if you let the bike idle for 5 - 10 minutes after the 20 mile high speed run.

Good work! Thanks again.

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Re: Overheating help

15 Jun 2009 15:52
#299420
No oil cooler, one of the reasons I'm doing all this....

1015cc Wiseco 10.25:1 compression
Webcam .365 lift camshafts @ 283 duration
29mm carbs Keihins
Kerker w/1.5" Baffle
Dyna S EI and Dyna 3 Ohm Coils

"It would be interesting to know if the temperature continues to rise if you let the bike idle for 5 - 10 minutes after the 20 mile high speed run."....

Hmmm, I just didn't think of that... Same time, I never let it idle for any duration as such without a cooling fan on the motor so it would most likely cool down.

From most of the research I can find, thermostat controlled cooler are switching on ~ 180*F so yeah, I'm over that considerably. Especially considering we haven't even reached our HOT time of the year....


And yes I do realize, who in their right mind is going to ride when it's 115*F out.... No joke, July & August here is 110-115....

Kinda sears the nads to the seat..... :blink:
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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Re: Overheating help

15 Jun 2009 16:55
#299441
I have a similar setup. 1075, 0.365 cam and 4 into 1 with a 2" baffle

I was thinking that the 5 - 10 minute idle time might simulate what would happen in stop and go traffic after a run on the highway.

Anyway, good to have the numbers before installing the cooler. Now you can do a before/after comparison when the cooler is installed and enlighten us.

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  • Silver Tiger
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Re: Overheating help

15 Jun 2009 18:47
#299477
you guys have me worrying about more intense heat then your bikes since my cams are bigger. i just started fiddling around with my accelerator pump on my carb's and my bike is really start'n to haul ass. i wish i had done that a while ago. :side: it seemed to help cool it down a little with more gas being sprayed in once in a while but its probably my imagination
Bikes Owned
1972 Rickman 250 Montesa
1974 Z1 - Kz1000 Jug 1045cc 10.25:1,Port and polished,Oversized valves,Underbucket shims,36mm Mikuni RS Flatslides,Dyna 2000 and 2.2ohm coils, Webcams 435 @ 288° duration,Taylor wires,NGK iridium plugs
1977 KZ650c
1979 KZ650SR
1981 XV750 Virago
1994 XT2

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Re: Overheating help

15 Jun 2009 18:54
#299479
Well there are some many variables that effect the engine cooling such as we're speaking of but you also have advanced/retarded ignition, souped up in power top ends, head work, how you ride, the oil your using, ambient temp such as here in Az 115*F coming up soon...

All in all, first step for me anyways since I'm not using this as an ever day ride, synthetic oil when I hit ~ 1500 miles on the new re-build. Then re-do my temp tests and if still over temp, then Earls oil coolr for sure...

Hell, I just might do this anyways for GPZ1100 air cooled bikes came stock with oil coolers... I think the Kawi team new something thus did this on the newer GPZ.... ;)

OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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Re: Overheating help

15 Jun 2009 23:14
#299557
Not to be a jerk here.
Now that you have the bigger pistons, 435 cams,36mm carbs, etc., you have a higher rpm setup. Now you are taking this high rpm setup, driving down the street and accross town with it. Can this over heating be, a down side to a modified engine?

Perhaps it will run cooler, when it is in it's favorite operating range? What range was it built to run in ?
Do you need lower gears, so it can rpm a little to hit that range?

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  • nads.com
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Re: Overheating help

16 Jun 2009 02:35
#299565
Silver Tiger wrote:
you guys have me worrying about more intense heat then your bikes since my cams are bigger. i just started fiddling around with my accelerator pump on my carb's and my bike is really start'n to haul ass. i wish i had done that a while ago. :side: it seemed to help cool it down a little with more gas being sprayed in once in a while but its probably my imagination

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Re: Overheating help

16 Jun 2009 02:38
#299566
nads.com wrote:
Silver Tiger wrote:
you guys have me worrying about more intense heat then your bikes since my cams are bigger. i just started fiddling around with my accelerator pump on my carb's and my bike is really start'n to haul ass. i wish i had done that a while ago. :side: it seemed to help cool it down a little with more gas being sprayed in once in a while but its probably my imagination
The valve springs are getting hot and the heat isn't leaving the head. Best way to cool down besides a cooler (of beer) is jetting up.

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Re: Overheating help

16 Jun 2009 10:19
#299631
i have been trying to make the carbs richer then they should be to help. also i don't really get on it hard too much a stay around 4 to 5k rpm im happy with cruzing at 80mph and 5th gear. the bike is gear'd to the point where it will go 100 in 3rd at about 8.5. i did go a little over board with the cams i know :blush:
Bikes Owned
1972 Rickman 250 Montesa
1974 Z1 - Kz1000 Jug 1045cc 10.25:1,Port and polished,Oversized valves,Underbucket shims,36mm Mikuni RS Flatslides,Dyna 2000 and 2.2ohm coils, Webcams 435 @ 288° duration,Taylor wires,NGK iridium plugs
1977 KZ650c
1979 KZ650SR
1981 XV750 Virago
1994 XT2

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