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Starter motor 14 Aug 2007 04:13 #163737

  • pete1952
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I've just bought a KZ650 which runs fine but there seems to be a problem with the starter motor, it turns once then stops, can anyone tell me if this is a typical problem and how I might cure it

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Starter motor 14 Aug 2007 04:28 #163739

  • N0NB
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Is it the starter motor or the engine that turns onces and then stops? If it's the engine, then the likely culprit is the starter clutch located on the secondary shaft inside the engine. Replacing it requires pulling off the exhaust, pan, clutch and then removing the secondary shaft and replacing the "one-way" assembly (it comes with the machined piece, rollers, pins, and springs). It's not a trivial job, but it's not extremely difficult either.

If the starter motor is stalling out, it can be removed quite easily. Most likely there is a brush hanging up.

Typically, a worn starter clutch makes quite a bit of noise when trying to start the engine because it's slipping under load. Otherwise it's quiet. Is there a squealing/grinding noise?
Nate

Nates vintage bike axiom: Riding is the reward for time spent wrenching.
Murphys corollary: Wrenching is the result of time spent riding.

1979 KZ650 (Complete!)
1979 KZ650 SR (Sold!)
1979 KL250 (For sale)
1994 Bayou 400 (four wheel peel :D )

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Starter motor 15 Aug 2007 03:30 #164013

  • tjettim
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Most KZ650 riders I know just kick start
their bikes.

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Starter motor 16 Aug 2007 13:27 #164289

  • rstnick
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Welcome Pete.

My starter's been good for 30 years. The starting button might need some work as I have to wiggle it a bit sometimes.
Glad it works too as the rear set pegs I've installed are in the way of the kick starter.
:pinch:
Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

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