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1977 KZ1000 new life 12 Sep 2010 14:30 #398079

  • rslingshot
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mark1122 wrote:

Nice. when the chain goes is there usualy a lot of carnage? cases broken?


Ya it screws alot of things up. usualy bends the clutch push rod, trashes the water pump and puts a hole in the case. all in all it sucks.
www.kzrider.com/forum/11-projects/390747-1977-kz1000-new-life
2000 Kawasaki ZRX1100
2004 Gsx-r 750
78 kz1000 basket case
81 yamaha xs 650 basket case

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1977 KZ1000 new life 12 Sep 2010 15:46 #398086

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That would suck.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)
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1977 KZ1000 new life 14 Sep 2010 17:57 #398748

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A little bit of an update. I took the mockup motor and swingarm out and finished cutting the rest of the subframe out, finished welding all the monoshock mounts,and welded in the new lower frame rail. It turned out pretty good, I will add a gusset here and a gusset there nothing to crazy it's not a pro mod drag bike. Other than that, the monoshock should be a wrap. Now I need to finish the subframe and get to building a swingarm.



www.kzrider.com/forum/11-projects/390747-1977-kz1000-new-life
2000 Kawasaki ZRX1100
2004 Gsx-r 750
78 kz1000 basket case
81 yamaha xs 650 basket case

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1977 KZ1000 new life 14 Sep 2010 18:03 #398756

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purdy welds! B)
Still recovering,some days are better than others.

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1977 KZ1000 new life 14 Sep 2010 18:25 #398771

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PLUMMEN wrote:

purdy welds! B)


X2....Tig?
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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1977 KZ1000 new life 14 Sep 2010 19:41 #398790

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rslingshot wrote:

A little bit of an update. I took the mockup motor and swingarm out and finished cutting the rest of the subframe out, finished welding all the monoshock mounts,and welded in the new lower frame rail. It turned out pretty good, I will add a gusset here and a gusset there nothing to crazy it's not a pro mod drag bike. Other than that, the monoshock should be a wrap. Now I need to finish the subframe and get to building a swingarm.




Nice work slingshot. I tell you what, after cleaning up all the mig welds on my frame, I would just about trade my zx-10r for a good tig welder.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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1977 KZ1000 new life 15 Sep 2010 04:16 #398825

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Ya I have a mig welder but I don't use it much, Even though the mig is faster the tig is a much cleaner and stronger weld,when doing stuff like this. I have 2 Miller Syncrowave 250 DX's one is a 2006 all digital and the other one is a 98 or 99 its just knob controls. The digital controler on the newer one lets you really dial your settings in to find that sweet spot. The older one is just a work horse.
www.kzrider.com/forum/11-projects/390747-1977-kz1000-new-life
2000 Kawasaki ZRX1100
2004 Gsx-r 750
78 kz1000 basket case
81 yamaha xs 650 basket case

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1977 KZ1000 new life 16 Sep 2010 17:31 #399176

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Tonight I messed with a couple of ideas on the rear subframe. I was trying to hide most of the subframe behind the sidecovers and rear tail as possible. But I ended up going with what I have here, it still shows a little of the subframe but it give the most support (I think!). I geuss we will find out soon enough (lol).



www.kzrider.com/forum/11-projects/390747-1977-kz1000-new-life
2000 Kawasaki ZRX1100
2004 Gsx-r 750
78 kz1000 basket case
81 yamaha xs 650 basket case

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1977 KZ1000 new life 16 Sep 2010 17:55 #399192

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I think that should hold your ass up. Unless you are a really big boy. Where are you gonna hide the battery and all the electric stuff?
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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1977 KZ1000 new life 16 Sep 2010 21:05 #399243

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I had thought about doing it the way you went, but in the end I decided it was more pleasing to my eye, and gave me the most room for electrical stuff for the down tube to follow the contour of the sidecover
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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1977 KZ1000 new life 17 Sep 2010 03:58 #399265

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Ya not to sure on the battery and electronics just yet, But I did come up with another idea while I was eating dinner last night, so I might just cut all that back out and redo it.
www.kzrider.com/forum/11-projects/390747-1977-kz1000-new-life
2000 Kawasaki ZRX1100
2004 Gsx-r 750
78 kz1000 basket case
81 yamaha xs 650 basket case

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1977 KZ1000 new life 17 Sep 2010 05:51 #399298

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Hmmm... I don't know about those upper mono brackets being enough guys... One good jolt (road pot hole) and you'll know for sure.... :blink:

"T" cross member with vertical support to top mount...

I went through the same debate... Went with additional support and I've had no issues... Nor have I had a shock rammed up my booty.... :blink: :S

Ugly, possibly... Have to relocate electrical panel and electronics including battery cage, Yup but strong as hell... No booty shock :woohoo: B)

3 Axis Support...

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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