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Just bought a 1980 KZ440 14 Mar 2012 12:56 #509587

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For your air filter, something to try until you locate a stock airbox is stuffing something inside the pod filters. I don't have pods, but I've seen other guys do this.

They usually use some green scotch brite pads and stuff them into the pod. If you're worried about them getting sucked in you can also put a little wire screen in there.

Maybe someone who's actually done this can chime in.

Basically the idea is to limit the airflow through the pods a little and the lean condition goes away.
Permanent and perpetual noob.

1979 KZ750 Twin
2009 Kawasaki Versys

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Just bought a 1980 KZ440 14 Mar 2012 12:56 #509588

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If at all possible try and get the stock airbox from the PO and re-install. The 440's were very sensitive to any changes to the stock airbox due to being jetted so lean for emissions. There is actually a right and a wrong way to install the factory airbox and Kawasaki put out a TSB on it. Put it on wrong and the bike runs like crap. I just sold a bike just like yours last week, only difference is the one I had was black.
Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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Just bought a 1980 KZ440 14 Mar 2012 13:38 #509601

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The Gringo wrote: If at all possible try and get the stock airbox from the PO and re-install. The 440's were very sensitive to any changes to the stock airbox due to being jetted so lean for emissions. There is actually a right and a wrong way to install the factory airbox and Kawasaki put out a TSB on it. Put it on wrong and the bike runs like crap. I just sold a bike just like yours last week, only difference is the one I had was black.


The PO didn't have it but I found someone on Craigslist that had one. It should be coming in the mail soon.
1985 Honda V65 Magna
1980 KZ440A1 LTD

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Just bought a 1980 KZ440 14 Mar 2012 15:49 #509624

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Scottxd45 wrote: Can anyone tell me how I can know what model bike/engine I have? The title says its a 440D but everything I've looked up says the D is belt drive and mine is chain drive. Also on the side cover it says kick starter but there is no kick starter on the bike. What's up with that? Lastly what does the LTD stand for or mean?


A 1980 440LTD should be a model A1. LTD doesn't stand for anything, it is the model name and refers to the cruiser style model.

Here is some useful info from Kaw.

www.kawasakiepc.com/SystemSearch_Frames....986&CFTOKEN=14955317
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1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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Just bought a 1980 KZ440 14 Mar 2012 16:14 #509629

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Scottxd45 wrote: Can anyone tell me how I can know what model bike/engine I have? The title says its a 440D but everything I've looked up says the D is belt drive and mine is chain drive. Also on the side cover it says kick starter but there is no kick starter on the bike. What's up with that? Lastly what does the LTD stand for or mean?


Looks like an 1980 KZ440-A1 LTD.
This link may help point the way --
Click > www.armbell.com/forum/viewtopic.php?t=16...f00adbf&mforum=kz400

Good Fortune! :)
1973 Z1
KZ900 LTD

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Just bought a 1980 KZ440 14 Mar 2012 17:57 #509656

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Yeah I would say its an A1. I wonder why the title says D.
1985 Honda V65 Magna
1980 KZ440A1 LTD

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Just bought a 1980 KZ440 14 Mar 2012 18:38 #509661

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Could also compare the engine serial number and VIN.

Click > kz400.com/ModelidentificationFrameset.html

Good Fortune! :)
1973 Z1
KZ900 LTD

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Just bought a 1980 KZ440 14 Mar 2012 19:15 #509668

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I've got an '82 440D and love it. Big enough to do what I want, great gas mileage. Great bike.
1982 KZ440 LTD
2003 EN500 C
2006 Virago 250

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Just bought a 1980 KZ440 14 Mar 2012 19:17 #509669

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BTW, blue pipes are pretty standard on 440s, and that was a good price, IMHO.
1982 KZ440 LTD
2003 EN500 C
2006 Virago 250

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Just bought a 1980 KZ440 14 Mar 2012 19:25 #509670

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hypnohio wrote: BTW, blue pipes are pretty standard on 440s, and that was a good price, IMHO.


Well that's good to know. Thanks.
1985 Honda V65 Magna
1980 KZ440A1 LTD

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Just bought a 1980 KZ440 15 Mar 2012 22:18 #509917

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Well the airbox came in the mail today but I'm not sure it's the right one. Take a look at this picture. Am I missing something. I assumed the two round boots went over the carbs but it seem to be too big to fit in that space.
1985 Honda V65 Magna
1980 KZ440A1 LTD
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Just bought a 1980 KZ440 15 Mar 2012 22:32 #509923

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Okay scratch that. Apparently it's just an extremely tight fit. I think I'm getting it now.
1985 Honda V65 Magna
1980 KZ440A1 LTD

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