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How to remove rust from tank 07 Oct 2015 08:03 #693662

  • floivanus
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Hey davido, just checking, you say rinse with sofa, what exactly dobyou mean? Baking soda(washing soda, sodium bicarbonate etc) and brown vinegar like apple cider vinegar?

I tried the etch and prep on my goldwing tank; came out so-so; may have been diluted too much, it worked okay tho.
my bikes; 80kz1000(project), 77 gl1000, 74 h2 (project)
Past; 78 kz1000, 83 kz550
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How to remove rust from tank 07 Oct 2015 08:40 #693664

  • Nessism
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floivanus wrote: I tried the etch and prep on my goldwing tank; came out so-so; may have been diluted too much, it worked okay tho.


How much did you dilute it?

I've taken a heavily rusted tank and dumped the Etch & Prep inside and within a few hours it was perfectly clean. You gotta be careful using the stuff full strength though because if you leave it more than a day or so a chalky residue will start to build up. The residue will reduce flash rust tendency so it's not all bad though. Realize that this stuff is phosphoric acid. Por-15's tank cleaning kit comes with basically the same stuff. The industrial painters that I've visited before have a phosphate tank they dip parts into as part of normal process. Go buy some PPG or Dupont paint "metal prep" solution and it's phosphoric acid. Guess what I'm driving at is that phosphoric acid is the industry accepted product to clean rusty metal prior to finishing. After derusting you can recycle the sauce and use it again and again. I've got a gallon that's been used dozens and dozens of times and it still works. A sludge builds up on the bottom of the bottle but you can pour off the clean stuff off the top and keep going. For $15/gallon you can use this stuff for literally years in a normal garage environment so it's a tremendous value.

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How to remove rust from tank 07 Oct 2015 08:54 #693665

  • jackleberry
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Nessism wrote:

floivanus wrote: I tried the etch and prep on my goldwing tank; came out so-so; may have been diluted too much, it worked okay tho.


How much did you dilute it?

I've taken a heavily rusted tank and dumped the Etch & Prep inside and within a few hours it was perfectly clean. You gotta be careful using the stuff full strength though because if you leave it more than a day or so a chalky residue will start to build up. The residue will reduce flash rust tendency so it's not all bad though. Realize that this stuff is phosphoric acid. Por-15's tank cleaning kit comes with basically the same stuff. The industrial painters that I've visited before have a phosphate tank they dip parts into as part of normal process. Go buy some PPG or Dupont paint "metal prep" solution and it's phosphoric acid. Guess what I'm driving at is that phosphoric acid is the industry accepted product to clean rusty metal prior to finishing. After derusting you can recycle the sauce and use it again and again. I've got a gallon that's been used dozens and dozens of times and it still works. A sludge builds up on the bottom of the bottle but you can pour off the clean stuff off the top and keep going. For $15/gallon you can use this stuff for literally years in a normal garage environment so it's a tremendous value.


Coke is a lot cheaper...
1997 KZ1000P (P16)
2001 KZ1000P (P20)

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How to remove rust from tank 07 Oct 2015 11:29 #693671

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I used KREAM its about $50 from your local bike shop.nits a 3 stage process and works amazingly.

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How to remove rust from tank 07 Oct 2015 11:36 #693674

  • davido
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floivanus wrote: Hey davido, just checking, you say rinse with sofa, what exactly dobyou mean? Baking soda(washing soda, sodium bicarbonate etc) and brown vinegar like apple cider vinegar?

I tried the etch and prep on my goldwing tank; came out so-so; may have been diluted too much, it worked okay tho.


Brown vinegar as in ...not white vinegar! Not sure how else to describe it. You can put it on your chips. Unless youre American,then you put it on your French fries.( and not cidervinegar) The soda is 'washing soda. I think the same thing you use as solution for the electolisis method.Its just to neutralise the vinegar.
www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)

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How to remove rust from tank 07 Oct 2015 12:26 #693679

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Friesema993 wrote: I used KREAM its about $50 from your local bike shop.nits a 3 stage process and works amazingly.


How long ago did you coat the tank with it? I've read numerous nightmares of it failing over time. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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How to remove rust from tank 07 Oct 2015 12:56 #693685

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davido wrote:

floivanus wrote: Hey davido, just checking, you say rinse with sofa, what exactly dobyou mean? Baking soda(washing soda, sodium bicarbonate etc) and brown vinegar like apple cider vinegar?

I tried the etch and prep on my goldwing tank; came out so-so; may have been diluted too much, it worked okay tho.


Brown vinegar as in ...not white vinegar! Not sure how else to describe it. You can put it on your chips. Unless youre American,then you put it on your French fries.( and not cidervinegar) The soda is 'washing soda. I think the same thing you use as solution for the electolisis method.Its just to neutralise the vinegar.


You're thinking of malt vinegar, and I can't see how it would possibly make any difference. Any 'flavor' of vinegar would work as they all contain roughly the same percentage of acetic acid.
1997 KZ1000P (P16)
2001 KZ1000P (P20)

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Re:How to remove rust from tank 09 Oct 2015 06:29 #693919

  • Hollywoodmx
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MDZ1rider wrote: I vote with Jackelberry. Evaporust is the best thing I've ever used. It's not acid based and does not harm paint. It also requires no agitation. Just pour it in and let it sit over night. Unfortunately it's also expensive. You'll need at least 2 gallons at appox. $25.00 each. However, it can be reused. I've used the same batch on 3 tanks so far. I figure I'm now down to $15 per tank.

In Canada we have an equivalent product. The only way to go. Screw stupid 3 stage systems.

I have tried electrolysis too. Only lasted a year then one day lost power and the bike died as the rust came back and clogged my fuel filter.
- 82 GPz1100injection
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- 81 Yamaha xv920
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How to remove rust from tank 09 Oct 2015 08:47 #693933

  • pete greek1
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650ed wrote:

Friesema993 wrote: I used KREAM its about $50 from your local bike shop.nits a 3 stage process and works amazingly.


How long ago did you coat the tank with it? I've read numerous nightmares of it failing over time. Ed

I Kreamed mine over 10 yrs. ago & have never had any issues, the most important thing is the prep work, if not done correctly, to the T, you WILL, have problems, flaking , peeling then clogging petcock filter, ETC.
& you cant re coat over it, & it's a real PITA to remove, so if someone plans on doing it, don't take any short cuts, & be meticulous , especially about the prep work, or you WILL regret it
Pete
1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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How to remove rust from tank 09 Oct 2015 08:56 #693935

  • Nessism
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The following is best in my experience (your mileage may vary)

- Por-15 for tanks that have structurally sound metal.

- Caswell's tank sealing epoxy for tanks with thin metal or holes (this stuff is super thick and reinforces the metal and plugs holes)

- Redkote is what most radiator shops use to seal tanks.

- Kreem if you are in a hurry and can't get your hands on any of the above.

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How to remove rust from tank 09 Oct 2015 09:07 #693938

  • jackleberry
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MDZ1rider wrote: I vote with Jackelberry. Evaporust is the best thing I've ever used. It's not acid based and does not harm paint. It also requires no agitation. Just pour it in and let it sit over night. Unfortunately it's also expensive. You'll need at least 2 gallons at appox. $25.00 each. However, it can be reused. I've used the same batch on 3 tanks so far. I figure I'm now down to $15 per tank.


Here's a little tip: just because you have a 4 gallon tank doesn't mean you need 4 gallons of Evaporust. You just need half to 1 gallon and some 'other stuff' to fill up the remaining tank volume. Polyester rope is cheap, non absorbent, and easy to get in and out....
1997 KZ1000P (P16)
2001 KZ1000P (P20)

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How to remove rust from tank 09 Oct 2015 09:26 #693940

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Nessism wrote: The following is best in my experience (your mileage may vary)

- Por-15 for tanks that have structurally sound metal.

- Caswell's tank sealing epoxy for tanks with thin metal or holes (this stuff is super thick and reinforces the metal and plugs holes)

- Redkote is what most radiator shops use to seal tanks.

- Kreem if you are in a hurry and can't get your hands on any of the above.

I agree with your choices , Nessisim, 10 yrs. ago when I used the Kream, it was the only product I had heard of, & was readily available at most motorcycle shops, I would've preferred to use any of the above, before Kream , but so far so good for me
1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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