1ogkz wrote: Can i pull the brown wire out of the regulator plug and use a female spade with a switch and a fuse right to the positive battery post?
It would work, but the first time you forget to turn the switch on, everything goes up in smoke... very dangerous. The extra wire should be supplemental, and not the sole wire to the regulator.
You could pull the brown wire out and split it to the regulator and to the switch/fuse/battery wire. That would be safe.
Repeating what Motor Head said, replacing the 6 wire reg/rec with a 5 wire reg/rec will eliminate the need for the brown wire to the regulator, but then you are still ignoring the real problem. If the fuse area is the problem, you can overheat and melt a fuse which would get you stranded. You will also be getting lower than optimum performance from the ignition and anything else in the circuit (brake lights, maybe headlight and tail light, depending on where the problem is).